A surface roughness analysis system and methods of analyzing surface roughness of a workpiece are presented. The surface roughness analysis system comprises a number of wave generators; a number of wave sensors; and an ultrasonic analysis system configured to receive material mechanical parameters for a workpiece, determine incident surface wave signal parameters for a source signal to be sent by the number of wave generators, and determine a cut-off wavelength using the material mechanical parameters, wherein the cut-off wavelength is a ratio of surface wavelength over incident wavelength.

According to one embodiment, a testing device of a turbine blade includes: a non-compressive elastic medium brought into close contact with a platform of the turbine blade in a state fastened to a turbine rotor; a probe which has piezoelectric elements arranged in an array and transmits ultrasound waves toward a fastening portion of the turbine blade through the elastic medium and receives echo waves; and a display portion for imaging an internal region of the fastening portion on the basis of the echo waves and displaying the same.

A plurality of micro-electro-mechanical system (MEMS) transducers in a phased array are coupled to a flexible substrate using carbon nanotubes (CNTs) for conformal ultrasound scanning. Each transducer comprises a cantilever, magnetic material deposited on the cantilever, and a solenoid positioned relative to the magnetic material. The carbon nanotubes are grown on the cantilever and mechanically couple the transducer to one side of the flexible substrate. The other side of the flexible substrate is applied to a surface of a part under inspection, and the transducers are electrically connected to a processer to cause movement of the cantilevers when the solenoids are energized by the processor. The movement of the cantilevers results in movement of the carbon nanotubes, which imparts a force to the flexible substrate that results in ultrasound waves, which permeate the part. Returns from the ultrasound waves are interpreted by the processor to generate images of the part.

An inspection system for performing an inspection of an end region of a part is provided. The inspection system includes a robotic assembly positioned along a side of the part. The inspection system includes an ultrasonic probe coupled to the robotic assembly and positioned in proximity to the end region of the part. The ultrasonic probe is moved by the robotic assembly along a path to inspect the end region of the part. During the inspection, the ultrasonic probe transmits a signal towards the end region of the part and receives a reflected signal from the end region of the part. The inspection system provides, as a single system, for inspection of both a body of the part and the end region of the part.

Described herein is an apparatus for inspecting a component includes a first feature inspector with at least one wave transducer configured to inspect a first feature of the component. The first feature inspector further includes at least one displacement sensor configured to detect a displacement of the at least one wave transducer of the first feature inspector relative to the first feature of the component. The apparatus further includes a second feature inspector with at least one wave transducer configured to inspect a second feature of the component. The second feature inspector further includes at least one displacement sensor configured to detect a displacement of the at least one wave transducer of the second feature inspector relative to the second feature of the component.

The present disclosure relates generally to a transducer position guide. The transducer position guide may be attached to a component to be measured, such as an airfoil, and controls a path traversed by the transducer during a measurement process.

An automated system for non-destructively evaluating spot welds that includes at least one matrix phased array probe; a fixture adapted to be mounted on a robot or other mechanical actuator, wherein the fixture is further adapted to retain the at least one matrix phased array probe; and an enclosure that includes at least one input for connecting to the at least one matrix phased array probe, ultrasonic phased array transmitting and receiving circuitry in electrical communication with the at least one input, at least one data processor running software that includes at least one algorithm for processing data received from the probe and generating discrete specifications of evaluated welds, wherein the discrete specifications further include pass indications or fail indications regarding weld acceptability; and at least one output for outputting the discrete specifications of evaluated welds.

In accordance with one or more aspects of the present disclosure, an apparatus for inspecting a part having a non-linear cross section includes a stationary sensor element including at least one phased array sensing unit, each of the at least one phased array sensing unit having a shape that is geometrically complimentary to the non-linear cross section of the part, and a support for the part having the non-linear cross section, the support comprising a drive assembly configured to move the part relative to the stationary sensor element, through an inspection beam emitted from the at least one phased array sensing unit.

A transducer main body has, on a front end side thereof, an oscillating plane having a bent shape in a side view and corresponding to a larger-diameter curved surface formed at a bend of a laminated part. Over the oscillating plane of the transducer main body, a plurality of piezoelectric oscillators is distributed in a matrix in a bent direction and a width direction. In each oscillator group, a controlling unit switches the piezoelectric oscillators to transmission and reception piezoelectric oscillators by turns in the width direction according to a preset transmission/reception pattern and processes a received signal from the reception piezoelectric oscillator according to an aperture synthesis method.

An ultrasonic probe for contact measurement of an object and its manufacturing process. The ultrasonic probe has ultrasonic sensors securely fastened to a first face of a substrate. The opposite face of the substrate defines a measurement surface having a shape that is the imprint of the surface of the object to be measured to closely follow the latter when the surface of the object is brought into contact with the measurement surface.