An example of a concentric probe includes an outer shroud having a bore that extends through the outer shroud, an inner shroud located within the outer shroud and having a bore that extends through the inner shroud, the inner shroud joined to the outer shroud via brazing, an annulus defined by a space between the inner shroud and a wall of the bore of the outer shroud, a plenum defined by a space between the inner shroud and the wall of the bore of the outer shroud, the plenum being in fluid communication with the annulus, and a transducer disposed within inner shroud.

A probe head of an air data probe includes a body extending from a first end to a second end of the probe head and a rod heater. The body includes an inlet adjacent the first end of the probe head, an air passageway extending through the body from the inlet to a second end of the probe head, a water dam extending radially through the body such that the air passageway is redirected around the water dam, a heater bore extending within the body, and an enhanced conduction area between heater bore and an exterior surface of the probe head. The inlet, the air passageway, the water dam, and the heater bore are all unitary to the body. The rod heater is positioned within the heater bore.

A probe head of an air data probe includes a unitary body extending from a first end to a second end of the probe head and a rod heater. The body includes an inlet adjacent the first end of the probe head, an air passageway extending through the body from the inlet to the second end of the probe head, a water dam extending radially through the body such that the air passageway is redirected around the water dam, and a heater bore extending within the body. The rod heater is positioned within the heater bore.

Apparatus and associated methods relate to predicting failure and/or estimating remaining useful life of an air-data-probe heater. Failure is predicted or useful life is estimated based on an electrical metric of the electrical operating power provided to a resistive heating element of the air-data-probe heater. The electrical metric of the air data probe heater is one or more of: i) phase relation between voltage across the resistive heating element and leakage current, which is conducted from the resistive heating element to a conductive sheath surrounding the resistive heating element; ii) a time-domain profile of leakage current through the heating element insulation during a full power cycle; and/or iii) high-frequency components of the electrical current conducted by the resistive heating element and/or the voltage across the resistive heating element.

Apparatus and associated methods relate to predicting failure and/or estimating remaining useful life of an air-data-probe heater. Failure is predicted or useful life is estimated based on an electrical metric of the electrical operating power provided to a resistive heating element of the air-data-probe heater. The electrical metric of the air data probe heater is one or more of: i) phase relation between voltage across the resistive heating element and leakage current, which is conducted from the resistive heating element to a conductive sheath surrounding the resistive heating element; ii) a time-domain profile of leakage current through the heating element insulation during a full power cycle; and/or iii) high-frequency components of the electrical current conducted by the resistive heating element and/or the voltage across the resistive heating element.

A system includes a device having a first surface configured to be exposed to airflow about an exterior of an aircraft, the device including a first self-compensating heater configured to heat the first surface, a first current monitor configured to sense a first measurement value representing electrical current flow through the first self-compensating heater, one or more processors, and computer-readable memory encoded with instructions that, when executed by the one or more processors, cause the system to receive aircraft flight condition data and produce an icing condition signal based upon the first measurement value and the aircraft flight condition data.

A system includes a device having a first surface configured to be exposed to airflow about an exterior of an aircraft, the device including a first self-compensating heater configured to heat the first surface, a first current monitor configured to sense a first measurement value representing electrical current flow through the first self-compensating heater, one or more processors, and computer-readable memory encoded with instructions that, when executed by the one or more processors, cause the system to receive aircraft flight condition data and produce an icing condition signal based upon the first measurement value and the aircraft flight condition data.

A probe portion of an air data probe is provided. The probe portion includes an endoskeleton structure having an outer surface, a heater cable disposed along the outer surface of the endoskeleton structure, a porous cover, surrounding the endoskeleton structure and heater cable, and a braze filler that substantially fills gaps between the heater cable and the endoskeleton structure and that substantially fills gaps in the porous metal cover.

A pitot tube includes an outer tube extending from a first tube end to second tube end. The second tube end defines a tip portion of the pitot tube. A tube sleeve is located inside of the outer tube and defines a tube passage extending from the first tube end to the second tube end. A heating element is located between the outer tube and the tube sleeve. The heating element is isolated from airflow into the tube passage. A method of forming a pitot tube includes installing a heating element to an outer surface of a tube sleeve, the tube sleeve defining a tube passage of the pitot tube. The tube sleeve is secured in an outer tube such that the heating element is between the tube sleeve and the outer tube and is isolated from airflow through the tube passage.

A pitot tube includes an outer tube extending from a first tube end to second tube end. The second tube end defines a tip portion of the pitot tube. A tube sleeve is located inside of the outer tube and defines a tube passage extending from the first tube end to the second tube end. A heating element is located between the outer tube and the tube sleeve. The heating element is isolated from airflow into the tube passage. A method of forming a pitot tube includes installing a heating element to an outer surface of a tube sleeve, the tube sleeve defining a tube passage of the pitot tube. The tube sleeve is secured in an outer tube such that the heating element is between the tube sleeve and the outer tube and is isolated from airflow through the tube passage.