A system and method for low-cost, fault tolerant, EMI robust data communications, particularly for an EV environment.

Aspects of the present disclosure include digital wire harness assembly stations, and automated testing techniques. Examples include systems and methods for assembling and testing wire harnesses. A wire harness assembly system may include a display, a screen, a cable connector mount, an electrical testing unit, and at least one computing device to execute a test program associated with a digital wire harness diagram. At least one wire harness assembly station may move along a first track, and a test adapter associated with the electrical testing unit may be movable along a second track. The at least one computing device may execute a test program at the wire harness assembly station while the wire harness assembly and the test adapter move, respectively, along the first and second tracks.

Aspects of the present disclosure include digital wire harness assembly stations, and automated testing techniques. Examples include systems and methods for assembling and testing wire harnesses. A wire harness assembly system may include a display, a screen, a cable connector mount, an electrical testing unit, and at least one computing device to execute a test program associated with a digital wire harness diagram. At least one wire harness assembly station may move along a first track, and a test adapter associated with the electrical testing unit may be movable along a second track. The at least one computing device may execute a test program at the wire harness assembly station while the wire harness assembly and the test adapter move, respectively, along the first and second tracks.

A fault detection system for use with wire includes an outer housing and a detection component positioned within the housing. The detection component includes a plurality of emitters and a plurality of detectors positioned around an examination area through which a wire is traversed. Each adjacent pair of emitters is spaced no more than 30 degrees apart, and each of the plurality of detectors is positioned across the examination area from a corresponding emitter. Each of the emitters is configured to emit a signal that is measured by a corresponding detector, and the detection component is configured to detect one or more defects on a surface of the wire based upon changes in the signals measured by one or more of the plurality of detectors.

A fault detection system for use with wire includes an outer housing and a detection component positioned within the housing. The detection component includes a plurality of emitters and a plurality of detectors positioned around an examination area through which a wire is traversed. Each adjacent pair of emitters is spaced no more than 30 degrees apart, and each of the plurality of detectors is positioned across the examination area from a corresponding emitter. Each of the emitters is configured to emit a signal that is measured by a corresponding detector, and the detection component is configured to detect one or more defects on a surface of the wire based upon changes in the signals measured by one or more of the plurality of detectors.

A cable inspection apparatus includes an image capturing device and a determination device. The image capturing device includes a ring camera frame and a plurality of cameras mounted on the ring camera frame and distributed at intervals on a circumference of the ring camera frame. The cameras simultaneously capture images of a cable to be inspected extending through the ring camera frame from a plurality of different angles. The determination device determines whether or not a portion of the cable is qualified according to the images.

A cable inspection apparatus includes an image capturing device and a determination device. The image capturing device includes a ring camera frame and a plurality of cameras mounted on the ring camera frame and distributed at intervals on a circumference of the ring camera frame. The cameras simultaneously capture images of a cable to be inspected extending through the ring camera frame from a plurality of different angles. The determination device determines whether or not a portion of the cable is qualified according to the images.

A system may convey a conveyance line including an electrical cable in a downhole environment. A system may measure a distributed electrical resistance of the electrical cable. A system may select a first point of the electrical cable. A system may, based on a first electrical resistance at the first point and a known initial electrical resistance, determine a first cable temperature of the electrical cable at the first point.

A system may convey a conveyance line including an electrical cable in a downhole environment. A system may measure a distributed electrical resistance of the electrical cable. A system may select a first point of the electrical cable. A system may, based on a first electrical resistance at the first point and a known initial electrical resistance, determine a first cable temperature of the electrical cable at the first point.