Disclosed herein are preconnectorized cable assemblies and methods of making using a pull string. One embodiment of the disclosure relates to a method of manufacturing a distribution cable assembly using a pull string fed through a jacket of a distribution cable. Subunit cables are attached to the pull string through openings in the jacket of the distribution cable, and then pulled, via the pull string, through the jacket until drawn through a distribution end opening of the jacket. Another embodiment relates to a distribution cable assembly including junction shells covering side openings in the jacket. The junction shell includes a first half shell attached to a second half shell by a fastener. The first half shell includes stops proximate ends of a side opening to fix the junction shell along an axis of the jacket.

A cable includes a cable core including a central strength member. A plurality of buffer tubes, with each buffer tube including a plurality of optical fibers therein, and a plurality of filler rods are stranded about the central strength member. A characterizing feature is that a diameter of each of the plurality of filler rods is larger than a diameter of each of the plurality of buffer tubes. A jacket surrounds the cable core.

The present invention relates to optical fiber communication cables, and more particularly, relates to foamed polyvinylidene fluoride polymer filler rods used in optical fiber cable constructions. The foamed polyvinylidene fluoride polymer filler rod may or may not contain a central strength member. This invention includes cables containing the foamed PVDF filler rods of this invention. The present disclosure provides filler rods that have higher melting temperature than the conventional filler rods and methods of making the filler rods.

It is disclosed an optical fibre unit for air-blown installations comprising: a first group of optical fibres embedded in a resin layer; a sheath arranged in a radially outer position with respect to the resin layer so that an annular space is formed between resin layer and sheath; and a second group of optical fibres arranged in the annular space. Also disclosed are an apparatus and a method for manufacturing such optical fibre unit.

Embodiments of the disclosure relate to an optical fiber cable. The optical fiber cable includes a cable jacket having an inner jacket surface and an outer jacket surface. The outer jacket surface is an outermost surface of the optical fiber cable, and the inner jacket surface defines an internal jacket bore. The optical fiber cable also includes at least one subunit disposed within the internal jacket bore. Each of the at least one subunit includes a foamed tube having an inner subunit surface and an outer subunit surface. The inner subunit surface defines a central subunit bore. Each of the at least one subunit also includes a stack of at least two optical fiber ribbons disposed in the central subunit bore of the foamed tube. Each of the at least two optical fiber ribbons comprising at least two optical fibers. The stack occupies from 85%-95% of a cross-sectional area of the central subunit bore such that the central subunit bore provides from 5% to 15% of free space around the stack along at least a portion of a length of the foamed tube.

An optical fiber unit includes: an optical fiber ribbon in which a plurality of optical fibers are arranged in parallel and connected to each other; a colored bundle tape longitudinally wrapped around an optical fiber ribbon bundle in which a plurality of the optical fiber ribbons are stranded together; and a colored bundle yarn spirally wound around the optical fiber ribbon bundle and the bundle tape.

Embodiments of an optical fiber cable are provided. The cable includes a cable jacket and at least one buffer tube. Each buffer tube surrounds a plurality of optical fibers. The cable jacket surrounds the at least one buffer tube. Further, a coating of superabsorbent, swellable hot melt is applied to at least one of the following locations: (i) along at least a portion of the length of at least one of the plurality of optical fibers; (ii) along at least a portion of the length of the exterior or interior surface of the at least one buffer tube; or (iii) along at least a portion of the length of the interior surface of the cable jacket. Moreover, the superabsorbent, swellable hot melt is capable of absorbing at least 50 g of water per gram of superabsorbent, swellable hot melt.

An optical fiber cable includes: optical fiber units each comprising optical fibers, and twisted together in an SZ shape; a wrapping tube that wraps around the optical fiber units; fillings disposed inside the wrapping tube, wherein the fillings include at least one first filling and at least one second filling that are located between two adjacent optical fiber units; and a sheath that covers the wrapping tube. The first filling is in contact with the wrapping tube. The second filling is located more radially inward than the first filling in a radial direction.

An optical fiber unit includes a plurality of optical fibers, a fibrous filler disposed along the plurality of optical fibers, and a resin film covering the plurality of optical fibers and the fibrous filler from outside. In the optical fiber unit, the resin film has a film thickness smaller than a diameter of the fibrous filler.

An optical cable is provided. The optical cable includes an outer cable body jacket and a plurality of optical fiber subunits. The optical fibers within each subunit are stranded relative to each other and are located within a thin subunit jacket. A plurality of unstranded optical fiber subunits are located within the cable jacket.