A fiber optic bundle for incorporation into a cable for use in a well. The bundle includes multiple fiber optic threads that are helically wound about one another at a zero degree lay angle for structural reinforcement. Further, the cable that employs the bundle may be coupled in nature and gas proof thereby rendering the fiber optics mechanically responsive for improved accuracy in detections during use in a well application.

According to an aspect, there is provided a method for monitoring quality of loose tube fiber optic cable during manufacture in a secondary coating line. Initially, a trained machine-learning algorithm for calculating expected values of one or more quality metrics of manufactured loose tube fiber optic cable based on values of the one or more production process parameters of the secondary coating line is maintained in a machine-learning database. A computing system monitors one or more values of the one or more production process parameters during miming of the secondary coating line and calculates, in real-time during the monitoring, one or more expected values of the one or more quality metrics using the trained machine-learning algorithm with the monitored values of the one or more production process parameters as input. The computing system outputs at least the one or more expected values of the one or more quality metrics to a user device.

It is disclosed an optical fibre unit for air-blown installations comprising: a first group of optical fibres embedded in a resin layer; a sheath arranged in a radially outer position with respect to the resin layer so that an annular space is formed between resin layer and sheath; and a second group of optical fibres arranged in the annular space. Also disclosed are an apparatus and a method for manufacturing such optical fibre unit.

A fiber optic cable includes an optical fiber, a strength layer surrounding the optical fiber, and an outer jacket surrounding the strength layer. The strength layer includes a matrix material in which is integrated a plurality of reinforcing fibers. A fiber optic cable includes an optical fiber, a strength layer, a first electrical conductor affixed to an outer surface of the strength layer, a second electrical conductor affixed to the outer surface of the strength layer, and an outer jacket. The strength layer includes a polymeric material in which is embedded a plurality of reinforcing fibers. A method of manufacturing a fiber optic cable includes mixing a base material in an extruder. A strength layer is formed about an optical fiber. The strength layer includes a polymeric film with embedded reinforcing fibers disposed in the film. The base material is extruded through an extrusion die to form an outer jacket.

Embodiments of the disclosure relate to an optical fiber cable. The optical fiber cable includes a cable jacket having an inner jacket surface and an outer jacket surface. The outer jacket surface is an outermost surface of the optical fiber cable, and the inner jacket surface defines an internal jacket bore. The optical fiber cable also includes at least one subunit disposed within the internal jacket bore. Each of the at least one subunit includes a foamed tube having an inner subunit surface and an outer subunit surface. The inner subunit surface defines a central subunit bore. Each of the at least one subunit also includes a stack of at least two optical fiber ribbons disposed in the central subunit bore of the foamed tube. Each of the at least two optical fiber ribbons comprising at least two optical fibers. The stack occupies from 85%-95% of a cross-sectional area of the central subunit bore such that the central subunit bore provides from 5% to 15% of free space around the stack along at least a portion of a length of the foamed tube.

A pulling terminal structure includes: a braided tube that includes a pulling part; a housing tube disposed inside the braided tube and that houses an optical connector; and a reinforcement member disposed inside the braided tube and that reinforces an end part of the housing tube.

There is disclosed a production device for a loose tube-type optical cable in which an optical fiber bundle is housed in a tube. The production device includes: a resin extruder configured to extrude and coat a resin onto the optical fiber bundle; and a water tank configured to store cooling water for cooling the resin to form the tube, wherein: the resin extruder includes: an extruder die having an extrusion port for the resin; a pipe penetrating the extruder die; and an air pump mechanism configured to pump air to the pipe; and the water tank includes: a sizing die having an inlet, a passage port, and a suction port for the cooling water; and a cooling water suction mechanism configured to suck the cooling water from the sizing die.

Embodiments of an optical fiber cable are provided. The optical fiber cable includes an outer jacket, an inner jacket, a porous insulating layer, and at least one optical fiber. The outer jacket has a first thickness between its inner surface and its outer surface. The inner jacket has a second thickness between its inner surface and its outer surface. The inner jacket is disposed within the outer jacket. The porous insulating layer is disposed between the inner jacket and the outer jacket. The porous insulating layer is configured to reduce the transfer of heat to the inner jacket during combustion of the outer jacket. The optical fiber is disposed within the inner jacket. In the optical fiber cable, the first thickness is less than the second thickness, and each of the outer jacket and the inner jacket include at least one flame retardant additive.

The present disclosure relates to a plasma treatment (under atmospheric conditions or under vacuum conditions) of a jacketed cable comprising a cable jacket and a heat shrink tubing. The plasma treatment improves retention properties of an optical fiber cable assembly by imparting a permanent change on a polymer surface of the cable jacket by cross-linking, leading to eventual graphitization, that can result in a diffusion barrier layer at an interface of the cable jacket and the heat shrink tubing, which prevents or minimizes plasticizer migration and results in an environmental seal (e.g., a long-term water tight seal).

A macro-molecular leakage-free self-adhering aluminum foil has two layers of aluminum foil compounded using a PET film, and the other surfaces of each layer coated with a modified PE adhesive layer respectively; or air gaps in one surface or two surfaces are filled with nano-aluminum to form a permeable air gap-free surface. The foil has advantages: 1, high folding resistance, fatigue resistance and strength 2, wrapping self-adhering performance is good, and stripping strength formed after adhesion is several times as high as that of the prior art; 3, air gaps in the surface of the aluminum foil filled with nano-aluminum powder result in improved compactness; manufacture from low-grade aluminum foil, and so that rolling precision requirements are lowered, and manufacturing cost reduced; 4, insulating strength is high, shielding effect is good, the return loss phenomenon is avoided, and tensile strength is good.