The present invention relates to printing equipment for printing images such as letters, pictures and the like on the surface of metal such as a steel plate, that may stably print images on the surface of metal at high speed, a printing method using the same, and a printed metal material obtained therefrom.

An image forming apparatus includes an image bearing member, a charging member, an exposing device, a developing device, a transfer member, and a rubbing member. The image bearing member includes a plurality of recess portions on a surface thereof The rubbing member is configured to come into contact with the image bearing member to form a rubbing nip portion between the rubbing member and the image bearing member. The recess portions each have an opening portion whose maximum length in the rotational direction is 20 m to 120 m. When a linear speed of the image bearing member in the rubbing nip portion is S1 and a linear speed of the rubbing member in the same direction as the linear speed of the image bearing member in the rubbing nip portion is S2, a relationship of a linear speed ratio of S2/S1<1.0 is satisfied.

An image carrying member unit has an image carrying member, a charging member, a pair of first bearing members, a biasing member, and a supporting frame. The image carrying member is rotatable, and an electrostatic latent image is formed on it. The charging member is arranged in contact or close to the image carrying member, and electrostatically charges the image carrying member. The first bearing members support the charging member movably in directions to and away from the image carrying member. The biasing member biases the charging member toward the image carrying member. The supporting frame supports the image carrying member and the first bearing members. The first bearing members each have a fulcrum rotatably supported on the supporting frame, an arm extending radially from the fulcrum, and a bearing portion formed at a tip end of the arm and supporting axially either end of the charging member.

An image forming apparatus includes a toner image bearer, a transfer device, a cleaner, a bias power source, and circuitry. The toner image bearer bears a toner image. The transfer device performs a transfer process The cleaner contacts the toner image bearer to remove transfer residual toner that is subject to the transfer process and remove untransferred toner that is not subject to the transfer process. The bias power source applies one of a first bias and a second bias different from the first bias to the cleaner. The circuitry controls the bias power source to output the first bias to the cleaner in response to a start of an image forming operation to remove the untransferred toner from the toner image bearer and control the bias power source to switch an output from the first bias to the second bias.

In one example, a method for calibrating a position of a charge roller is described. The method may include a processor positioning a first end of a charge roller to a first plurality of index positions, determining a capacitance between the charge roller and a photoconductor imaging plate at each of the first plurality of index positions, determining a first index position of the first plurality of index positions with a greatest change in capacitance, and calibrating a position of the charge roller based upon the first index position.

An image forming apparatus includes: an image carrier that carries a toner image; a cleaning unit that collects a toner on the image carrier; and a hardware processor that controls the cleaning unit, wherein the cleaning unit includes a first cleaner brush and a second cleaner brush that remove the toner from the image carrier, and the hardware processor applies bias voltages having opposite polarities to the first cleaner brush and the second cleaner brush, and determines whether life is ended with respect to each of the first cleaner brush and the second cleaner brush.

An image forming apparatus includes an electrophotographic photoreceptor, a charging device, an electrostatic latent image forming device, a developing device, a transfer device, and a cleaning device, and further includes an intercepting device that includes an intercepting member separated from the electrophotographic photoreceptor by a gap so that a distance from the surface of the electrophotographic photoreceptor to the intercepting member is about 0.3 to 0.9 (inclusive) times a volume-average particle size of toner particles. The intercepting member is used to intercept residual toner particles at a position downstream of the transfer device and upstream of the cleaning device in a rotation direction of the electrophotographic photoreceptor, the residual toner particles remaining on the surface of the electrophotographic photoreceptor.

A system and method for removing toner and particles from a developer cavity of an electrostatic process unit of a toner-based printer includes a filter displaced over at least a portion of the developer cavity, and a fan configured to draw a volume of air through the filter from the portion of the developer cavity adjacent to the filter. The fan is coupled to the photoconductive drum of the electrostatic process unit and rotates when the photoconductive drum rotates. The rotation of the fan generates a negative pressure on the filter which draws the volume of air through the filter. The filter removes airborne toner and particles from the volume of air. The toner and particles are removed from the electrostatic process unit by an associated auger.

A cleaning solution is used to at least substantially remove colorant from the photoconductive drum as the photoconductive drum rotates. A wiper wipes the cleaning solution from the photoconductive drum while purposefully maintaining a layer of the cleaning solution on the drum. The wiper has an edge that is purposefully rounded.

In one example, a method for calibrating a position of a charge roller is described. The method may include a processor positioning a first end of a charge roller to a first plurality of index positions, determining a capacitance between the charge roller and a photoconductor imaging plate at each of the first plurality of index positions, determining a first index position of the first plurality of index positions with a greatest change in capacitance, and calibrating a position of the charge roller based upon the first index position.