The invention provides a system for performing production and factory area material transportation management, comprising a production demand management unit, a warehouse management unit, an advanced scheduling management unit, a manufacturing execution unit and a transport dispatching unit. The production demand management unit receives at least one production demand data input externally. The warehouse management unit records a plurality of production material storage data. The advanced scheduling management unit outputs at least one production scheduling data based on the at least one production demand data and working states of a plurality of operation areas. The manufacturing execution unit generates at least one production execution data based on the production scheduling data. The transport dispatching unit controls a plurality of porter robots based on the production execution data, and controls the plurality of porter robots for continued transfer again when the same processing data is marked to be completed.

Conveyor system may comprise conveyor mechanism(s) provided with transport path(s) along which conveyed object(s) are conveyed to transport destination(s); electric current detector(s) and/or abnormality detector(s) that detect triggering event(s) which may be event(s) occurring at conveyor mechanism(s) due to conveyed object(s) during transport of conveyed object(s); and removal processor(s) that, when triggering event(s) detected by electric current detector(s) and/or abnormality detector(s) satisfy triggering condition(s), cause conveyed object(s) to be transported by conveyor mechanism(s) to removal area(s) which are not transport destination(s).

A production control system for a matrix cell production plant (1) having an arrangement of matrix cells (2), each of which is configured to execute production processes, having logistics means which are configured to execute logistics processes and having a superordinate control logic (4) which is configured to control the matrix cells (2) and the logistics means. Proprietary data models of the matrix cells (2) and logistics means are linked via at least one ontology unit, thereby providing a continuous data flow between the matrix cells (2) and the logistics means. In dependence on the data in the data stream, production processes are automatically definable and executable in the individual matrix cells (2). Logistics processes are automatically definable and executable in individual logistics means.

A method and system for motion control of movers in an independent cart system is disclosed. In one implementation, the independent cart system includes a plurality of track segments, each section having a respective controller. One of the controllers receives a motion command for a plurality of carts, respectively. The controller generates a force command for each of the plurality of carts and transmits the respective commands to the track segments commutating the plurality of carts.

In one implementation, a system for automatically profiling pallets includes a frame defining an opening that is sized and shaped for a pallet to pass through, and cameras mounted to the frame, the cameras being configured to capture images of a pallet as it passes through the frame. The system further includes a profiling computer system that is configured to receive the images captured by the cameras and to automatically profile the pallet based, at least in part, on analysis of the images. Automatically profiling the pallet includes generating a point cloud representing the pallet based on the images, determining a size of the pallet based on the point cloud generated from images of the pallet, identifying contents of the pallet based on the images, and providing pallet information identifying, at least, the size and contents of the pallet to a warehouse management system in association with the pallet.

In one implementation, a system for automatically profiling pallets includes a frame defining an opening that is sized and shaped for a pallet to pass through, and cameras mounted to the frame, the cameras being configured to capture images of a pallet as it passes through the frame. The system further includes a profiling computer system that is configured to receive the images captured by the cameras and to automatically profile the pallet based, at least in part, on analysis of the images. Automatically profiling the pallet includes generating a point cloud representing the pallet based on the images, determining a size of the pallet based on the point cloud generated from images of the pallet, identifying contents of the pallet based on the images, and providing pallet information identifying, at least, the size and contents of the pallet to a warehouse management system in association with the pallet.

A processing line includes a conveyor for conveying product from upstream processing equipment to downstream processing equipment. Data structures stored in a memory of a controller comprise a backlog set point for product to be processe. A product sensor for the conveyor is enabled to generate signals representative of a number of the products moving on the conveyor from the upstream processing equipment past the sensor to the downstream processing equipment. A conveyor speed sensor for the conveyor is enabled to generate signals representative of a speed of the conveyor. A backlog measurement for the conveyor based upon the product sensor signals and the conveyor speed sensor signals is determined. The backlog measurement is compared to the backlog set point to determine a difference in backlog. The controller is enabled to generate signals for controlling the processing line based upon the difference in backlog.

An automated palletizer for building a mixed case pallet, the automated palletizer including a case infeed that feeds mixed cases to provide an input queue feed sequence of mixed cases. At least one pallet building robot communicably connected to the case infeed and configured to receive the mixed cases in the input queue feed sequence of mixed cases, and place the mixed cases according to and dependent on the input queue feed sequence of mixed cases so as to effect building the mixed case pallet at a predetermined substantially steady placement rate. A controller communicably connected to the case infeed and at least one pallet building robot, and being configured so as to generate a complete and stable mixed case arrangement plan that completes at least a predetermined whole part of the mixed case pallet and that describes a predetermined planned location and pose for each case.

A communication apparatus includes a wide-area wireless communicator to transmit and receive information to and from a transport vehicle via a wireless access point through wide-area wireless communication, a short-range wireless communicator to transmit and receive information to and from a communication device through short-range wireless communication with a communication range narrower than a communication range of the wide-area wireless communication, and a controller configured or programmed to convert the information received by the wide-area wireless communicator from wide-area wireless communication information into short-range wireless communication information, and output the short-range wireless communication information to the short-range wireless communicator, and convert the information received by the short-range wireless communicator from short-range wireless communication information into wide-area wireless communication information, and output the wide-area wireless communication information to the wide-area wireless communicator.

A sideband communication system has been developed for a conveyor system. A controller card controls the operation of a conveyor zone and communicates information about each conveyor in the conveyor zone. The controller card is assigned to control and monitor the operation of one or more of these zones of conveyors. The cards of adjacent zones are daisy-chained together to facilitate communication with one another and with other systems like a programmable logic controller (PLC). In addition to the standard controller area network (CAN) communication protocol, the controller cards further communicate amongst themselves using a sideband communication protocol that is outside the realm of the standard CAN communication protocol. The sideband communication protocol allows the cards to communicate with each other without interfering with normal network communications which provides additional capabilities such as automatic card self-identification.