Various embodiments provide systems and methods for providing a desired gap between articles within a continuously flowing train of articles. Various embodiment methods may include operating a material handling system including a plurality of conveying units, by generating motion profiles for a plurality of articles to provide a pre-determined gap between the articles, and controlling the plurality of conveying units to move each article in accordance with its motion profile as the plurality of articles move through the material handling system.

There is provided a production processing system including: a production efficiency improvement device configured to select a processing apparatus that processes workpieces in consideration of a position of each of a plurality of processing apparatuses arranged along a transfer path; and a transfer control device configured to move a transfer apparatus that transfers workpieces from a predetermined position on the transfer path to the selected processing apparatus.

A robot transferring system of a component and a transferring method thereof are provided. The robot transferring system of a component includes a hanger in which components including at least one of a cowl plate, a roof rail, and a package tray are disposed. A first sensor detects a reference position of the components disposed in the hanger to detect a shape of the component and a first loading robot capture each component based on a predetermined position determined by the sensor. A first loading jig is disposed at a location in which one of the components captured by the loading robot is disposed and a setting robot transfers the components disposed in the loading jig to a vehicle body to dispose the component to a predetermined position of the vehicle body.

The present invention relates to an assembly line to assemble a medical device and comprising at least one communication member adapted to communicate with a corresponding communication member of an initial component of the device, wherein the assembly line comprises at least one assembly stage adapted to conduct at least one step of assembly being at least influenced by device-related data obtained from the component.

A production system includes a manufacturing apparatus, a post-processing apparatus, conveyors for transporting workpieces manufactured by the manufacturing apparatus to the post-processing apparatus, an image sensor arranged above a conveyor connected to the manufacturing apparatus to recognize workpieces traveling on the conveyor and measure the workpiece density on the conveyor, a robot that picks each workpiece on the conveyor connected to the manufacturing apparatus, and a controller. The controller performs a first task for identifying each workpiece position on the conveyor using a recognition result from the image sensor and causing the robot to pick a target workpiece, a second task for processing in the manufacturing apparatus, a third task for processing in the post-processing apparatus, and a fourth task for adjusting a processing capability of the manufacturing apparatus and/or the post-processing apparatus using the workpiece density measured by the image sensor.

Integrated software systems and methods that can control the design, emulation, testing and production activities of a conveyor based system. In embodiments, the control system implements an object-oriented like environment into a PLC (Programmable Logic Controller) system and uses its software to define and control the operation of the PLC dynamically from a computer. In other embodiments, a hot backup method allows the conveyor system to continue to function on failure of one or more PLCs.

A method for controlling a variable production line using a skid-type variable workbench and an apparatus for the same. According to the method, a process group including multiple variable workbenches may be organized based on a design, each of the multiple variable workbenches may be mounted on an upper part of a skid board, the skid board may be loaded on a powered line that moves at a regular speed in a fixed direction, the skid board may be moved in consideration of a position of a worker responsible for each process and a work state of the process group, and movement of a target variable workbench may be stopped by removing a skid board, on which the target variable workbench corresponding to an unload instruction in the process group is mounted, from the powered line when the unload instruction is input by a worker.

Disclosed is a stocker for receiving a cassette. The stocker includes a shelf for receiving a cassette, a stocker robot, a teaching jig, and a teaching unit. The stocker robot includes a robot arm configured to load the cassette in the shelf and to unload the cassette from the shelf. The teaching jig is disposed in the shelf to teach the stocker robot. The teaching unit is disposed on the robot arm to acquire information for teaching the stocker robot using the teaching jig.

A workpiece processing system and method to process a workpiece in processing chambers in order, in which even if processing duration varies at any chamber, such a variation does not affect the processing of the workpiece in other chambers. Each chamber performs processing of a workpiece in a predetermined order; a conveyor that conveys a workpiece to a next chamber; and a control device controls at least a start time of predetermined processing at each processing chamber. The control device sets: predetermined representative processing at a first chamber as a reference processing step, start time of the reference processing step as control start time, necessary processing duration specific to each chamber, necessary conveyance duration required to convey a workpiece between the chambers, and controls starting of the representative processing at each chamber while considering the control start time as origination.

A system is provided for controlling a line speed of a conveyor belt of a conveyor system during product changeovers in a wallboard production line. A central control module controls operation of a position sensor and a database. The position sensor is located on top of a conveyor table for providing positional information of a slurry head formed in front of a forming plate of the conveyor system. A position detection module receives a position signal from the position sensor, and determines whether the slurry head is located within a predetermined distance relative to the position sensor based on the position signal. A speed adjustment module regulates the line speed of the conveyor belt based on the position signal.