An integrated diagnostics system utilizes online and offline diagnostics techniques to evaluate control valves found in process plant environments. The integrated diagnostics system improves on existing diagnostic systems, which typically rely exclusively on online diagnostics or offline diagnostics.

Systems and methods for data collection and detection of motor noise patterns are disclosed. A system may include a data collector communicatively coupled to at least one input channel, wherein the at least one input channel is operatively coupled to a vibration detection facility structured to detect a motor noise pattern of a motor, a library to store the detected motor noise pattern, an interface circuit structured to make the detected motor noise pattern available to a motor noise pattern data marketplace including a plurality of motor noise patterns from a plurality of motors, and a user interface for accessing at least one of the plurality of motor noise patterns of the motor noise pattern marketplace.

Systems, methods and apparatus for data monitoring are disclosed. A system may include a data acquisition circuit structured to interpret a plurality of detection values, each of the plurality of detection values corresponding to at least one of a plurality of input sensors communicatively coupled to the data acquisition circuit, a data storage circuit structured to store specifications and anticipated state information for a plurality of bearing types, a bearing analysis circuit structured to analyze the plurality of detection values relative to specifications and anticipated state information to determine a bearing performance parameter, and a response circuit structured to initiate an action in response to the bearing performance parameter.

System for data collection and monitoring in an industrial environment are disclosed. A data acquisition circuit may interpret a plurality of detection values, each of the plurality of detection values corresponding to at least one of a plurality of input sensors. A data storage circuit may store sensor specifications, anticipated state information and detected values for use by a signal evaluation to determine a sensor overload status, a sensor fault status or a sensor validity value of at least one sensor in response to the plurality of detection values and at least one of an anticipated state information or a sensor specification. A response circuit may perform an operation in response to one of a sensor overload status, a sensor health status, or a sensor validity status.

Systems, methods and apparatus for network sensitive data collection are disclosed. A system according to one embodiment can include a plurality of input sensors operatively coupled to a component of an industrial environment and a data collector having a controller. The controller may include: a transmission environment circuit to determine a transmission condition corresponding to transmission of a subset of output data, a network management circuit to update a sensor data transmission protocol, a data collection band circuit to determine at least one collection parameter, a machine learning data analysis circuit to receive output data and learn at least one output data pattern, and a response circuit to adjust an operating parameter of the component based on one of a mismatch or a match of the at least one output data pattern and the state of the component.

Monitoring, systems and methods for data collection in an industrial environment are disclosed. A system may include a data collector communicatively coupled to a plurality of input channels and to a network infrastructure, wherein the data collector collects data based on a selected data collection routine, a data storage structured to store a plurality of collector routes and collected data, a data acquisition circuit structured to interpret a plurality of detection values from the collected data, and a data analysis circuit structured to analyze the collected data, and sense a change in operation and determine an aggregate rate of data being collected from the plurality of input channels. If the aggregate rate exceeds a throughput parameter the data analysis circuit alters the data collection to reduce the amount of data collected or, based on the sensed change, modify a collector route.

Systems and methods for data collection in an industrial environment are disclosed. An expert graphical user interface showing representations of components of an industrial machine to which sensors are attach is disclosed. The user interface may enable a user to select at least one of the components resulting in a search of a database of industrial machine failure modes for modes that correspond to the selected component. The corresponding failure mode may be presented to the user. The selection of the component may cause a controller to reference and implement a data collection template for configuring the system to automatically collect data from sensors associated with the selected component to detect at least one of the corresponding failure modes.

A method (1000) of diagnosis of operation of a machine tool (10, 100) that includes one or more axes (X, Y, Z) moved by one or more actuators (101, 102, 104) and at least one sensor (30) coupled to the machine tool (10, 100), the method (1000) comprising operations of: generating (1200) a programming sequence of movement of the axes (X, Y, Z) of the machine tool (10, 100); controlling (1210) the movement of the axes (X, Y, Z) of the machine tool (10, 100) according to the programming sequence; receiving (1220) a read-out signal (S) of the at least one sensor (30) coupled to the machine tool (10, 100); and processing (1230) the read-out signal (S) of the at least one sensor (30) coupled to the machine tool (10, 100). The programming sequence comprises instructions that are such as to apply (T) at least one single impulsive variation of a kinematic quantity that regards one or more actuators (101, 102, 104). The operation (1230) of processing the read-out signal (S) comprises processing a response of the machine tool (10, 100) to at least one single impulsive variation. The operation (1230) of processing the read-out signal (S) comprises artificial-neural-network processing (206) via one or more artificial neural networks (206, 2060) configured for analysing operating profiles in particular, one or more signals indicative of the status of the machine tool (W) in the read-out signal (S).

Systems and methods for monitoring a vehicle steering system are disclosed. An example monitoring system for a vehicle steering system may include a vehicle steering system comprising a rack, a pinion, and a steering column; a data acquisition circuit structured to interpret a plurality of detection values corresponding input sensors operationally coupled to the rack, the pinion, or the steering column; a data storage circuit structured to store specifications, and to buffer the plurality of detection values for a predetermined length of time. The example system may further include a timer circuit structured to generate a timing signal based on a first detected value of the plurality of detection values; a steering system analysis circuit to determine a steering system performance parameter in response to a relative phase difference and a response circuit structured to perform at least one operation in response to the steering system performance parameter.

Systems, methods and apparatus for data collection in an industrial environment are described. Signals from a plurality of analog sensors may be routed via an analog crosspoint switch which includes at least one high current output drive circuit suitable for routing an analog signal. The switch may be configured with data routing information from a data collection template where the routing includes switching a portion of the analog signals to a portion of the plurality of analog signal paths.