Methods and systems for sensor fusion in a production line environment are disclosed. An example system for data collection in an industrial production environment may include an industrial production system comprising a plurality of components, and a plurality of sensors each operatively coupled to at least one of the components; a sensor communication circuit to interpret a plurality of sensor data values in response to a sensed parameter group; and a data analysis circuit to detect an operating condition of the industrial production system based at least in part on a portion of the sensor data values; and a response circuit to modify a production related operating parameter of the industrial production system in response to the detected operating condition.

A computer-implemented method, computer program product and computing system for: monitoring one or more maintenance operations performed on one or more fracking pumps to generate consolidated maintenance information concerning the one or more fracking pumps; and rendering a graphical user interface that is configured to present at least a portion of the consolidated maintenance information to a user, thus defining rendered consolidated maintenance information.

A system for diagnosing an additive manufacturing device is provided. The system includes a first module configured to: obtain one or more parameters for a digital twin of a component of the additive manufacturing device based on raw data from the component of the additive manufacturing device; and generate physics features for the digital twin of the component of the additive manufacturing device based on the one or more parameters and one or more transfer functions, a second module configured to obtain one or more classifiers for classifying the component as a first condition or a second condition based on physics features; and a third module configured to: determine a health of the component based on the generated physics features of the first model and the one or more classifiers.

Methods and systems for data collection in an environment including pumps and fans are disclosed. A monitoring system may include a data collector communicatively coupled to a plurality of input channels, wherein the input channels are communicatively coupled to sensors measuring operational parameters of a pump or fan. A data storage may store one or more frequencies related to an operation of the pump or fan, and a data acquisition circuit may interpret a plurality of detection values from the collected data. A frequency evaluation circuit may detect a signal on one of the input channels at a frequency higher than the one or more frequencies at which the pump or fan operates.

A system for detecting the operating condition of components of an implement may include an implement, a first sensor comprising one of an acoustic sensor or a vision-based sensor, a second sensor comprising the other of the acoustic sensor or the vision-based sensor, and a controller communicatively coupled to the first and second sensors. The controller may receive performance data from the first sensor indicative of a performance of the implement. The controller may further monitor the performance data received from the first sensor and identify an area of interest relative to the implement. Additionally, the controller may control an operation of the second sensor to collect component data indicative of an operating condition of at least one component of the implement located within the area of interest.

According to one embodiment, a monitoring apparatus includes a processing circuit. The processing circuit is configured to generate second data including a prediction value of a second sensor correlated with a first sensor from first data including a measurement value of the first sensor of which a measurement value changes suddenly in a case where the control signal changes, detect an anomaly of the system or an anomaly of at least one sensor, and make it difficult to detect the anomaly in a case where the determination signal indicates that there is a change in the control signal.

Disclosed is a process for creating an event prediction model that employs a data-driven approach for selecting the model's input data variables, which, in one embodiment, involves selecting initial data variables, obtaining a respective set of historical data values for each respective initial data variable, determining a respective difference metric that indicates the extent to which each initial data variable tends to be predictive of an event occurrence, filtering the initial data variables, applying one or more transformations to at least two initial data variables, obtaining a respective set of historical data values for each respective transformed data variable, determining a respective difference metric that indicates the extent to which each transformed data variable tends to be predictive of an event occurrence, filtering the transformed data variables, and using the filtered, transformed data variables as a basis for selecting the input variables of the event prediction model.

A control system, for example for an optical system, includes: an actuating element; a measuring element for acquiring actuating element measurement data of the actuating element; a regulating unit for generating a regulating signal for regulating the actuating element depending on the acquired actuating element meas-urement data; and a state monitoring unit for monitoring a state of the control system depending on the acquired actuating element measurement data. The state monitoring unit includes: a first processing unit for generating preprocessed state data depending on (i) the acquired actuating element measurement data and a physical model and/or a mathematical model of the actuating element, or (ii) the acquired actuating element measurement data, a physical model and/or a mathematical model of the actuating element and the generated regulating signal; and a second processing unit for determining the state of the control system depending on the preprocessed state data.

An apparatus, methods and systems for data collection in an industrial environment are disclosed. A monitoring system can include a data collector coupled to a plurality of sensors to collect data, a data storage structured to store a plurality of data collection management plans, a data acquisition circuit structured to interpret a plurality of detection values from the collected data, and a data analysis circuit structured to analyze the collected data and select one of the plurality of data collection management plans, wherein the selected one of the plurality of data collection management plans is selected is at least in part based on a data analysis of received data from the plurality of sensors.

Disclosed is a process for creating an event prediction model that employs a data-driven approach for selecting the model’s input data variables, which, in one embodiment, involves selecting initial data variables, obtaining a respective set of historical data values for each respective initial data variable, determining a respective difference metric that indicates the extent to which each initial data variable tends to be predictive of an event occurrence, filtering the initial data variables, applying one or more transformations to at least two initial data variables, obtaining a respective set of historical data values for each respective transformed data variable, determining a respective difference metric that indicates the extent to which each transformed data variable tends to be predictive of an event occurrence, filtering the transformed data variables, and using the filtered, transformed data variables as a basis for selecting the input variables of the event prediction model.