Methods and systems for policy automation for a data collection system in an industrial environment are disclosed. A policy input interface may be structured to receive policy inputs relating to definition of at least one parameter of at least one of a rule, a policy, or a protocol, wherein the at least one parameter defines at least one of: a configuration for a data collection device, an access policy for accessing data from the data collection device, or a collection policy for collection of data by the data collection device, and a policy automation engine structured to interpret the policy inputs and automatically configure and deploy the at least one of the rule, the policy, or the protocol within the data collection system.

Systems and methods for data collection and processing are described, including a plurality of variable groups of industrial sensor inputs operationally coupled to an industrial environment and a multiplexer communicatively coupled to the industrial sensor inputs; and a controller configured to receive and monitor the data and adaptively schedule the data collector.

A motor control system includes an encoder, and motor control circuitry. The encoder includes a first disk and a second disk which are mounted to a rotation shaft of a motor, a first rotation position detection sensor that detects a rotation position in one rotation of the rotation shaft of the motor from the first disk, a second rotation position detection sensor that detects a rotation position in one rotation of the rotation shaft of the motor from the second disk, and transmission circuitry that transmits first safety data, which includes first rotation position data indicating the rotation position detected by the first rotation position detection sensor and second rotation position data indicating the rotation position detected by the second rotation position detection sensor, and the control circuitry compares the rotation position included in the first rotation position data and the rotation position included in the second rotation position data.

Systems and method for data collection in an industrial environment can include interpreting a plurality of sensor data values, each sensor operatively coupled to at least one of a plurality of components in the industrial environmental. In response to at least a portion of the plurality of sensor data values, determining a recognized pattern value and providing a system characterization value for the industrial system in response to the recognized pattern value.

Systems and methods for data collection and signal processing are disclosed, including a plurality of variable groups of analog sensor inputs, the analog sensors operationally coupled to an industrial environment. The inputs of the sensors may be received by an analog crosspoint switch, where the signals are monitored, data collection may be adaptively scheduled, front end signal conditioning may occur, and a noise value determined.

Methods and systems for monitoring data collection are described. The system can include a data acquisition circuit structured to interpret a plurality of detection values, each of the plurality of detection values corresponding to at least one of a plurality of input sensors communicatively coupled to the data acquisition circuit; a signal evaluation circuit comprising: a timer circuit structured to generate at least one timing signal; and a phase detection circuit structured to determine a relative phase difference between at least one of the plurality of detection values and the at least one timing signal from the timer circuit; and a response circuit structured to perform at least one operation in response to the relative phase difference.

System and methods for data collection, processing, and utilization of signals in an industrial environment are disclosed. A data acquisition circuit structured to interpret a plurality of detection values from a plurality of input sensors communicatively coupled to the data acquisition circuit, a peak detection circuit to determine at least one peak value in response to the plurality of detection values, a peak response circuit to select at least one detection value in response to the at least one peak value, a communication circuit to communicate the at least one selected detection value to a remote server, and a monitoring application on the remote server to receive the at least one selected detection value, jointly analyze received detection values and recommend an action in response are disclosed herein.

Systems, devices and methods for bearing analysis in an industrial environment are disclosed. A data acquisition circuit structured to interpret a plurality of detection values corresponding to a plurality of input sensors coupled to the data acquisition circuit, a data storage for storing specifications and anticipated state information for a plurality of bearing types and buffering the plurality of detection values for a predetermined length of time, and a bearing analysis circuit to analyze buffered detection values relative to specifications and anticipated state information resulting in at least one bearing parameter are described. Analysis may include filtering the detection values through a high pass filter, identifying rapid changes in detection values, identifying frequencies at which spikes occur and comparing frequencies and spikes in amplitude relative to an anticipated state information and specification.

Systems and methods for interactions with power station noise patterns are disclosed. A system can include a data collector communicatively coupled to a plurality of input channels, wherein at least one of the plurality of input channels is operatively coupled to a vibration detection facility structured to detect a noise pattern of a power station, a library structured to store the detected noise pattern, an interface circuit structured to make the noise pattern available to a noise pattern marketplace, the noise pattern marketplace including a plurality of noise patterns from a plurality of power stations; and a user interface for accessing at least one of the plurality noise patterns of the noise pattern marketplace.

Methods and systems for data collection in an industrial refining environment with haptic feedback and data storage control are disclosed. A system may include a data collector communicatively coupled to a plurality of input channels, wherein the data collector collects data based on a selected data collection routine, a data storage structured to store a plurality of collector routes and collected data, wherein the plurality of collector routes each include a different data collection routine, a data acquisition circuit structured to interpret the collected data and determine an occurrence of an anomalous condition, a data analysis circuit to evaluate a data storage constraint of the monitoring system and to adjust a volume of collected data stored in response to the evaluation, and a haptic user device for generating a haptic stimulation in response to an occurrence of a specified anomalous condition in the refining environment.