A method for maintaining industrial equipment through analyzing data from multiple sources associated with the industrial equipment is based on a predetermined list of fault categories. The method includes acquiring the data associated with the industrial equipment, analyzing the data according to the predetermined list of fault categories, and outputting a fault report of the industrial equipment according to the analysis. Information as to fault processing of the industrial equipment is updated to the predetermined list, the fault processing information being adopted according to the fault report. An equipment maintenance device and a storage medium are also provided.

An automated drilling rig control system in which one or more intelligent algorithms are in two-way communication with a rig control system and are configured to provide continuous external control over the a rig control system includes a safety logic module deployed between the intelligent algorithms and the rig control system. The safety logic module is configured to automatically close a communication pathway between the intelligent algorithms and the rig control system thereby preventing the intelligent algorithms from controlling the rig control system when an unsafe condition is detected.

An intrinsically-safe handheld field maintenance tool includes a controller, a process communication module, and a display. The process communication module is configured to communicate with a field device using a process communication protocol. The display is coupled to the controller. A user interface module is also coupled to the controller and is configured to receive user input. The controller is configured to detect a user input help request and provide a video output on the display in response to the user input help request.

There is provided a maintenance control method of controlling a processing device including determining whether a temperature of a component part of the processing device that processes a substrate changes at least 5 C. or a preset temperature is changed by at least 5 C., determining whether at least a predetermined number of a first vibration is included in vibration data detected by a vibration sensor provided in the processing device in response to a timing when the temperature of the component part of the processing device that processes the substrate is determined to change at least 5 C. or the preset temperature is determined to be changed by at least 5 C., the first vibration having a frequency of at most 100 kHz and having at least a predetermined vibration intensity continued for at least 300 s, determining, in a case where the at least predetermined number of the first vibration is determined to be included in the vibration data, whether at least a predetermined number of a second vibration is included in the vibration data detected by the vibration sensor provided in the processing device, the second vibration having a frequency mainly in a range of 100 kHz to 300 kHz and having at least a predetermined vibration intensity to be ended within at most 300 s, and analyzing, in a case where the at least predetermined number of the second vibration is determined to be included in the vibration data, a state of the processing device based on the vibration data including the first vibration and the second vibration.

A machine tool includes a maintenance unit that can be replaced by a predetermined unit. The machine tool includes a monitoring section and a determination section. The monitoring section monitors a feature amount that gradually changes accompanying deterioration of the maintenance unit. The determination section determines whether the maintenance unit has been replaced on the basis of a trend of a change in the feature amount monitored by the monitoring section. With such a configuration, the machine tool is able to determine whether the maintenance unit has been replaced.

A method and apparatus for providing equipment maintenance are disclosed. The method receives data that is captured by at least one sensor deployed at a location, wherein the data is associated with at least one parameter of an equipment, receives atmospheric data for the location, monitors the at least one parameter of the equipment and the atmospheric data for the location, determines for the at least one parameter, whether an update to a risk measure associated with the equipment is needed, when a deviation from a baseline is detected that is greater than a threshold for a maximum deviation from the baseline, performs the update to the risk measure associated with the equipment, when the update to the risk measure associated with the equipment is needed, and generates a ticket for a remedial action based on the risk measure, when the risk measure triggers the scheduling of the remedial action.

A method includes determining a current situation to be present in a process controlled by an industrial process control and automation system (IPCS) that includes at least one process controller coupled to input output (I/O) modules coupled to field devices including sensors and actuators that are coupled to processing equipment. Responsive to the current situation, displaying a plurality of suggested actions each including at least one step in a selectable panel in a human machine interface (HMI) associated with an operator computing system for an operator that is coupled to the process controller. Responsive to the displaying, the operator selects in the selectable panel at least one of the plurality of suggested actions (selected action). The selecting of the selected action results in the IPCS automatically implementing at least in part the step(s) associated with the selected action.

Described herein are systems for mode switching in an appliance, and related analysis and reporting. Associated methods can include determining, by circuitry of an appliance, that an operation of the appliance is abnormal. The determination can include sensing the abnormality and identifying that the operation of the appliance is an abnormal operation according to the sensing of the abnormality. The methods also include switching, by the circuitry, the operation of the appliance to a safe mode. The safe mode can include reducing power used with the operation (such as to stop or reduce speed of rotation of a fan in the appliance). The method also includes communicating, by the circuitry, information regarding the abnormality and/or that the abnormality was resolved, to an electronic device and/or a server. The electronic device can display the information on a display device. The server can generate statistics according to the information.

An automated drilling rig control system in which one or more intelligent algorithms are in two-way communication with a rig control system and are configured to provide continuous external control over the a rig control system includes a safety logic module deployed between the intelligent algorithms and the rig control system. The safety logic module is configured to automatically close a communication pathway between the intelligent algorithms and the rig control system thereby preventing the intelligent algorithms from controlling the rig control system when an unsafe condition is detected.

A maintenance control program for use in maintaining mechanical and electro-mechanical equipment is provided. The maintenance control program includes a completed survey of the mechanical and electro-mechanical equipment. The completed survey is configured to document the physical characteristics of the mechanical and electro-mechanical equipment and an assessment of a plurality of metrics concerning the mechanical and electro-mechanical equipment. An algorithm is configured to apply values to the assessment of the plurality of metrics. A schedule of code required maintenance tasks is developed for the mechanical and electro-mechanical equipment, wherein an interval of the required maintenance tasks is determined by the algorithm based on the values applied to the assessment of the plurality of metrics.