Embodiments of the present disclosure include a robotic method for processing an aircraft component that includes determining feature positions by illuminating with light, imaging the reflected light with a camera, and processing images from the camera. The method further includes determining a position offset of the features by comparing to a model of the aircraft component, determining a path offset for movement by a robot arm, and modifying the aircraft component using a processing tool coupled to the robot arm. A robotic system for processing an aircraft component includes a light emitting device and a camera configured for respectively illuminating and imaging features of an aircraft component, a gripper tool for gripping and moving the aircraft component to a workstation, a processing tool for modifying the aircraft component, and a controller to control the light emitting device, camera, gripper tool, workstation, and processing tool to modify the aircraft component.

There is described a method and system for reshaping a component for assembly that may have been deformed pre-assembly and post-fabrication. As-fabricated measurements are used to determine a baseline for the component and as-mounted measurements are used to determine a deformation parameter as a function of the baseline. The component may be reshaped using correction displacements applied to a positioning device of an assembly tool to which the component is mounted for assembly.