G05B2219/31282

Methods for data monitoring with changeable routing of input channels

Methods for data monitoring with changeable routing of input channels are disclosed. An example method includes a data collector communicatively coupled to a plurality of input channels and a data acquisition circuit to interpret the detection values, each corresponding to an input channel. Sensor data is acquired from a first route of input channels and stored together with specifications for the sensors that correspond to the input channels. The sensor data is evaluated with respect to an alarm threshold level and an alarm state set when the alarm threshold level is exceeded. A response circuit changes a routing of the input channels for data collection from a first routing to an alternate routing of input channels, wherein the alternate routing of input channels comprise the first input channel and a group of input channels related to the first input channel.

Systems and methods for analyzing stream-based data for asset operation

A system includes a first asset disposed at a first location in an industrial system configured to perform one or more operations, a second asset disposed at a second location in the industrial system, and a server device communicatively coupled to the first asset and the second asset. The server device is configured to receive a first set of stream-based data from the first asset, receive a second set of stream-based data from the second asset, identify a first portion of the first set of stream-based data and a second portion of the second set of stream-based data, wherein the first portion and the second portion comprises a same type of data, determine whether the first portion of the first set of stream-based data corresponds to an expected range of values based on the second portion of the second set of stream-based data, and send a command to the first asset to adjust a first set of operations in response to the first portion of the first set of stream-based data not being within the expected range of values.

Methods and systems for the industrial internet of things

The system generally includes a crosspoint switch in the local data collection system having multiple inputs and multiple outputs including a first input connected to the first sensor and a second input connected to the second sensor. The multiple outputs include a first and second output configured to be switchable between a condition in which the first output is configured to switch between delivery of the first sensor signal and the second sensor signal and a condition in which there is simultaneous delivery of the first sensor signal from the first output and the second sensor signal from the second output. Multiple inputs of the crosspoint switch include a third input connected to the second sensor and a fourth input connected to the second sensor. The first sensor signal is from a single-axis sensor at an unchanging location associated with the first machine. The second sensor is a three-axis sensor. The local data collection system is configured to record gap-free digital waveform data simultaneously from at least the first input, the second input, the third input, and the fourth input. The platform is configured to determine a change in relative phase based on the simultaneously recorded gap-free digital waveform data. The second sensor is configured to be movable to a plurality of positions associated with the first machine while obtaining the simultaneously recorded gap-free digital waveform data.

INFORMATION PROCESSING APPARATUS, PLANT CONTROL METHOD, AND NON-TRANSITORY COMPUTER-READABLE RECORDING MEDIUM

An information processing apparatus includes: a processor that: acquires, from a device for an operation of a plant, data related to the operation of the plant; assigns attribute information indicating a state of the device to the acquired data; and operates the plant by using the data to which the attribute information is assigned.

Methods and systems for the industrial internet of things

An example data collection system in an industrial environment includes a data collector in communication with a number of input channels for acquiring collected data. The system includes a data storage that stored the collected data as a number of data pools. The system includes a self-organizing data marketplace engine that receives the data pools, and that is organized based on training a marketplace self-organization with a training set, and further based on feedback from measures of marketplace success with respect to the data pools.

INDUSTRIAL DIGITAL TWIN SYSTEMS USING STATE VALUE TO ADJUST INDUSTRIAL PRODUCTION PROCESSES AND DETERMINE RELEVANCE WITH ROLE TAXONOMY

Methods generally including interpreting at least a subset of the plurality of detection values to determine a state value comprising at least one of a process state or a component state; analyzing a subset of the plurality of detection values and the state value, using at least one of a neural net or an expert system, and providing an adjustment recommendation for the industrial production process, the adjustment recommendation, at least in part, in response to a sensitivity of at least one of the plurality of input channels relative to the state value; adjusting the industrial production process in response to the adjustment recommendation; determining a relevance of the adjustment recommendation to at least one role type stored within a role taxonomy; and reporting the adjustment to the industrial production process to at least one entity associated with the role type stored within the role taxonomy.

CHEMICAL PRODUCTION

The present teachings relate to a method for digitally tracking a chemical product manufactured at an industrial plant comprising at least one equipment; and, the product being manufactured by processing, via the equipment, at least one input material using a production process, which method comprises: providing, via an interface, an object identifier comprising input material data; wherein the input material data is indicative of one or more property of the input material, receiving, via the interface, process data from the equipment; the process data being indicative of the process parameters and/or equipment operating conditions that the input material is processed under, appending, to the object identifier, at least a part of the process data. The present teachings also relate to a system for digitally tracking a chemical product and a software product.

DATA COLLECTION IN INDUSTRIAL ENVIRONMENT WITH ROLE-BASED REPORTING TO RECONFIGURE ROUTE BY WHICH SYSTEM SENDS THE SENSOR DATA

Systems for data collection in an industrial environment having a self-sufficient data acquisition box for capturing and analyzing data in an industrial process generally including a data circuit for analyzing a plurality of sensor inputs; and a network control circuit for sending and receiving information related to the plurality of sensor inputs to an external system. The information sent and received by the network control system is based at least in part on a role-based reporting rule and encoded with role-based information that is used by the external system to report the information sent and received to a specified role taxonomy, the system provides sensor data to one or more other systems for data collection, and the data circuit dynamically reconfigures a route by which the system sends the sensor data based on how many devices are requesting the information.

CONTROL DATA EXTRACTION AND EVALUATION OF PRODUCTION SYSTEM

An information collection device comprising circuitry configured to: accumulate, in a database, a control signal of a local device having a motor, the local device being a part of a production system of one or more workpieces, the control signal including internal information of the local device generated during operation of a plurality of processes; extract a signal set accumulated during one process of the plurality of processes from the control signal accumulated in the database based on a predetermined extraction condition; and generate an evaluation result of the one process based on the signal set.

METHODS AND SYSTEMS FOR THE INDUSTRIAL INTERNET OF THINGS

The system generally includes a crosspoint switch in the local data collection system having multiple inputs and multiple outputs including a first input connected to the first sensor and a second input connected to the second sensor. The multiple outputs include a first output and a second output configured to be switchable between a condition in which the first output is configured to switch between delivery of the first sensor signal and the second sensor signal and a condition in which there is simultaneous delivery of the first sensor signal from the first output and the second sensor signal from the second output. Each of multiple inputs is configured to be individually assigned to any of the multiple outputs. Unassigned outputs are configured to be switched off producing a high-impedance state. The local data collection system includes multiple data acquisition units each having an onboard card set configured to store calibration information and maintenance history of a data acquisition unit in which the onboard card set is located. The local data collection system is configured to manage data collection bands.