The present teachings relate to a method for modeling an industrial plant comprising a plurality of equipment, the method comprising: providing a plant level model of the industrial plant; wherein the plant level model has been generated via a topology generator by automatically selecting and interconnecting equipment models from a model library; obtaining, using a model trainer, a trained plant level model; wherein the trained plant level model is obtained from the plant level model by training at least some of the equipment models in the plant level model using one or more historical datasets; wherein the trained plant level model is usable for computing at least one performance parameter via a model executor. The present teachings also relate to a framework, a software product, a use of the model and a use of the performance parameter.

A fault prediction system includes a machine learning device that learns conditions associated with a fault of an industrial machine. The machine learning device includes a state observation unit that, while the industrial machine is in operation or at rest, observes a state variable including, e.g., data output from a sensor, internal data of control software, or computational data obtained based on these data, a determination data obtaining unit that obtains determination data used to determine whether a fault has occurred in the industrial machine or the degree of fault, and a learning unit that learns the conditions associated with the fault of the industrial machine in accordance with a training data set generated based on a combination of the state variable and the determination data.

An anomality prediction system, which predicts an anomality of a machine, includes: one or more memories; and one or more processors configured to: obtain a state variable including at least one of output data from at least one sensor that detects a state of at least one of the machine or a surrounding environment, internal data of control software controlling the machine, or computational data obtained based on at least one of the output data or the internal data; generate, by inputting the obtained state variable into a machine learning model, a degree of anomality of the machine based on output from the machine learning model; and notify information based on the generated degree of anomality, wherein the notified information includes at least one of the generated degree of anomality at one or more time points, or one or more levels of anomality based on the generated degree of anomality.

A method includes obtaining data identifying values of one or more controlled variables associated with an industrial process controller. The method also includes identifying periods when at least one of the one or more controlled variables has been moved to an associated limit by the controller. The method further includes, for each identified period, (i) identifying a standard deviation of predicted values for the associated controlled variable and (ii) determining a control giveaway value for the associated controlled variable based on the standard deviation. The control giveaway value is associated with an offset between the associated controlled variable's average value and the associated limit. In addition, the method includes identifying variances in the one or more controlled variables using the control giveaway values and generating a graphical display identifying one or more impacts or causes for at least some of the variances.

A method includes obtaining data associated with operation of an industrial process controller and identifying impacts of operational problems of the industrial process controller. The method also includes generating a graphical display for a user, where the graphical display presents one or more recommended actions to reduce or eliminate at least one of the impacts of at least one of the operational problems. The method further includes triggering at least one of the one or more recommended actions based on input from the user. The method could also include executing one or more analytic algorithms to process the obtained data and identify the operational problems of the industrial process controller. Each of the one or more analytic algorithms could be instantiated as a container, and multiple containers could be instantiated and executed as needed. Results of executing the one or more analytic algorithms could be transformed into a standard format.

A method includes obtaining data associated with operation of a model-based industrial process controller. The method also includes identifying at least one estimated impact of at least one operational problem of the industrial process controller, where each estimated impact is expressed in terms of a lost opportunity associated with operation of the industrial process controller. The method further includes presenting the at least one estimated impact to a user. The at least one estimated impact could include impacts associated with noise or variance in process variables used by the industrial process controller, misconfiguration of an optimizer in the industrial process controller, one or more limits on one or more process variables, a quality of at least one model used by the industrial process controller, a quality of one or more inferred properties used by the industrial process controller, or one or more process variables being dropped from use by the industrial process controller.

A method includes obtaining data identifying values of one or more process variables associated with an industrial process controller and identifying one or more constraint violations using the data. The method also includes, for each identified constraint violation, analyzing a behavior of the controller, a behavior of an industrial process being controlled, and how the controller was being used by at least one operator for a period of time. At least part of the period of time is prior to the identified constraint violation. The method further includes generating a graphical display based on the analysis, where the graphical display identifies one or more probable causes for at least one of the one or more constraint violations.

Embodiments describe a method of augmenting a reliability model for a manufactured product. The method includes receiving a product attribute identifying a product, receiving a first component attribute and a second component attribute, and receiving first manufacturing data and second manufacturing data, the first manufacturing data comprising manufacturing data associated with the first component and the second manufacturing data comprising manufacturing data associated with the second component. The method can include applying a set of compatibility rules to the first manufacturing data and the second manufacturing data, determining pairing data from the application of the set of compatibility rules to the first manufacturing data and the second manufacturing data, obtaining a reliability model of products including the product, augmenting the reliability model based on the pairing data, and performing one or more actions with the augmented reliability model.

A device for checking the construction of an extruder screw having a shaft and screw elements that are to be pushed or have been pushed one after the other onto the shaft in a defined sequence. Each screw element has an element-specific external geometry. A recording device being provided for determining information concerning the sequence of the screw elements that are to be pushed on or have been pushed on and for comparing the information determined with target information, which directly or indirectly describes the target sequence.

In a production accuracy verification method to verify a production program installed in a computer numerical control (CNC) machine, wherein the production program is used to produce a product, coordinates of points on an ideal processing path of the production program are obtained to fit a first curve. A CAD model of the product is obtained, and outlines of the product are extracted in the CAD model. A normal vector of each of the outlines is computed and to be adjusted, making the normal vectors of the outlines pointing to a same direction. First distances between points in the first curve and corresponding points in the second curve are computed, and whether the production program is accurate can be determined by comparing whether each of the first distances is within a first predetermined tolerance.