Embodiments disclosed herein comprise a sensor. In an embodiment, the sensor comprises a substrate having a first surface and a second surface opposite from the first surface. In an embodiment, the sensor further comprises a first electrode over the first surface of the substrate, and a second electrode over the first surface of the substrate and adjacent to the first electrode. In an embodiment, the sensor further comprises a barrier layer over the first electrode and the second electrode.

A manufacturing system is disclosed herein. The manufacturing system includes one or more stations, a monitoring platform, and a control module. Each station of the one or more stations is configured to perform at least one step in a multi-step manufacturing process for a component. The monitoring platform is configured to monitor progression of the component throughout the multi-step manufacturing process. The control module is configured to dynamically adjust processing parameters of each step of the multi-step manufacturing process to achieve a desired final quality metric for the component.

Methods and systems of identifying a time reduction in a manufacturing time associated with a plurality of products. One system includes an electronic processor configured to receive a dataset associated with an assembly line. The dataset includes a classification for each of the plurality of products produced by the assembly line, where the assembly line is associated with a plurality of tests. The electronic processor is also configured to determine a set of test combinations for the assembly line based on the plurality of tests and, for each test combination, determine a number of missing products based on the classification for each of the plurality of products. The electronic processor is also configured to determine at least one test to remove based on the number of missing products for each test combination and output a result including an indication of the at least one test to remove.

A method for setting testing thresholds applied by a testing device to products being made includes obtaining an initial lower threshold for testing the products and counting, followed by manual review, first, second, third, and fourth type product qualities as being quantities under the initial lower threshold. The method adds a minimum product parameter of defective products, the initial lower threshold, and a number of values between the minimum product parameter and the initial lower threshold into a set, repeating the application of one selected element from the set as an experiment threshold. First to fourth type quantities of the current products are counted again under the experiment threshold, an effectiveness of each element of the set is calculated, and an element of the set with the maximum effectiveness is defined as a suggested lower threshold for testing the products.

Systems and methods are provided for hanging inspection systems for aircraft from floor beams of those aircraft. One embodiment is a method that includes selecting a floor beam of an aircraft, attaching a hanging support to a floor beam, and placing an inspection system at a mount of the hanging support.

A method and an apparatus for planning an obstacle-free measurement trajectory of a coordinate measuring machine, and a computer program are provided. An original measurement trajectory is determined, all compact obstacles along the original measurement trajectory are determined, an obstacle entrance pose on the original measurement trajectory and an obstacle exit pose on the original measurement trajectory are determined for each compact obstacle, and at least one obstacle-free alternative measurement trajectory is determined for each compact obstacle.

A Self-monitoring manufacturing system adapted to produce at least one object. The system includes at least a first processing facility adapted to perform a respective first processing step with the object, and a production control unit, wherein the production data comprises nominal pre-processing object data. A production monitoring unit for checking a pre-processing object state of the object is arranged, such unit being adapted to obtain actual property data of the object in-line of the production in-advance of applying the first processing step, to generate deviation data by comparing the actual property data with the production data for the first processing step, and to provide the deviation data for performing the first production step with the first processing facility in deviation-adjusted manner.

A method, apparatus, and system for managing nonconformances in laminates. A nonconformance management system comprises a sensor system and an analyzer in a computer system. The sensor that records layup information about the layup of layers on a workpiece platform and records inspection information about the laminate located on an inspection platform, wherein the laminate is formed from curing the workpiece. The analyzer in the computer system identifies a laminate nonconformance in the laminate using the inspection information, generates nonconformance information about the laminate nonconformance, and displays the nonconformance information about the laminate nonconformance on the laminate using a display system for an augmented reality display.

Methods and systems of identifying a time reduction in a manufacturing time associated with a plurality of products. One system includes an electronic processor configured to receive a dataset associated with an assembly line. The dataset includes a classification for each of the plurality of products produced by the assembly line, where the assembly line is associated with a plurality of tests. The electronic processor is also configured to determine a set of test combinations for the assembly line based on the plurality of tests and, for each test combination, determine a number of missing products based on the classification for each of the plurality of products. The electronic processor is also configured to determine at least one test to remove based on the number of missing products for each test combination and output a result including an indication of the at least one test to remove.

A computer-implemented method of automatically generating inspection templates of a plurality of known good fasteners to identify fasteners at an inspection station is provided. The method includes providing a data entry mechanism to provide content needed to identify a plurality of unidentified mixed fasteners. The method also includes storing the content in a database, extracting the content from the database and creating the inspection templates from the extracted content. Each of the templates including a fastener profile and a set of features. Each of the features includes a range of acceptable values. Each of the templates has a fastener identification code associated therewith.