Systems, methods and apparatus for data collection in an industrial environment having wearable haptic stimulators are disclosed. Data received from a plurality of sensors operationally coupled to a machine of an industrial environment, where the data is representative of a sensed condition, may be used to determine at least one haptic stimulation that corresponds to the received data. In response to the determined haptic stimulation, at least one signal may be sent to at least one wearable haptic stimulator, wherein the wearable haptic stimulator is responsive to the signal.

Systems and methods of data collection and processing including a plurality of variable groups of industrial sensor inputs, each of the plurality of variable groups of industrial sensor inputs operationally coupled to an industrial environment and a multiplexer including a plurality of sensor channels, wherein each of the plurality of sensor channels is communicatively coupled to at least one of the plurality of variable groups of sensor inputs and including an expert system or a graphical user interface (GUI) to define at least one of intelligent data collection bands or diagnostics for the industrial environment.

Methods and systems for monitoring data collection are described. The system can include a data acquisition circuit structured to interpret a plurality of detection values, each of the plurality of detection values corresponding to at least one of a plurality of input sensors communicatively coupled to the data acquisition circuit; a signal evaluation circuit comprising: a timer circuit structured to generate at least one timing signal; and a phase detection circuit structured to determine a relative phase difference between at least one of the plurality of detection values and the at least one timing signal from the timer circuit; and a response circuit structured to perform at least one operation in response to the relative phase difference.

The present disclosure describes systems for data collection in an industrial environment having a self-sufficient data acquisition box for capturing and analyzing data in an industrial process. A system can include a data circuit for analyzing a plurality of sensor inputs, a network control circuit for sending and receiving information related to the plurality of sensor inputs to an external system, and a storage device. The data circuit may continuously monitor sensor inputs and store them in an embedded data cube, and the self-sufficient data acquisition box dynamically determines what information to send based on analyzing historical data.

Methods and systems for a monitoring system for data collection in an industrial environment including a data collector communicatively coupled to a plurality of input channels connected to data collection points related to machine components, wherein at least one of the plurality of input channels is connected to a data collection point on a rotating machine component; a data acquisition circuit structured to interpret a plurality of detection values from the collected data, each of the plurality of detection values corresponding to at least one of the plurality of input channels; and an expert system analysis circuit structured to analyze the collected data, wherein the expert system analysis circuit determines a failure state for the rotating machine component based on analysis of the plurality of detection values, wherein upon determining the failure state the expert system analysis circuit provides the failure state to a data storage.

Systems, methods, and apparatuses for data collection in a mining environment are disclosed. One exemplary embodiment is a system comprising a data storage structured to store at least one collector route and at least one sensor specification; a data collector communicatively coupled to input channels, and providing detection values from the input channels in response to a selected one of each of the at least one collector route and the at least one sensor specification; a data acquisition circuit structured to interpret the detection values from the data collector; a data analysis circuit structured to: analyze detection values; and determine a data collection quality parameter by evaluating at least one of: the at least one selected sensor collector route and the at least one selected sensor specification; and an analysis response circuit structured to adjust at least one of: the selected at least one sensor collector route and the at least one selected sensor specification, in response to the data collection quality parameter.

Systems for self-organizing data collection and storage in a manufacturing environment are disclosed. A system may include a data collector for handling a plurality of sensor inputs from sensors in the manufacturing system, wherein the plurality of sensor inputs is configured to sense at least one of: an operational mode, a fault mode, a maintenance mode, or a health status of at least one target system. The system may also include a self-organizing system for self-organizing a storage operation of the data, a data collection operation of the sensors, or a selection operation of the plurality of sensor inputs. The self-organizing system may organize a swarm of mobile data collectors to collect data from a plurality of target systems.

The present disclosure describes systems for data collection in an industrial environment having a self-sufficient data acquisition box for capturing and analyzing data in an industrial process. A system can include a data circuit for analyzing a plurality of sensor inputs, and a network control circuit for sending and receiving information related to the sensor inputs to an external system. The system may provide sensor data to a plurality of other similarly configured systems, and the system dynamically reconfigures where it sends data and what quantity of data it sends based on an availability of the other similarly configured systems.

The present disclosure describes monitoring systems for data collection in an industrial environment. A system can include a data collection circuit to collect output data from a plurality of sensors such as vibration sensors, ambient environment condition sensors and local sensors for collecting non-vibration data proximal to a machine in the environment. The sensors may be communicatively coupled to a data collection circuit, and a machine learning data analysis circuit may receive the output data and learn received data patterns predictive of at least one of an outcome and a state. The monitoring system may determine if the output data matches a learned received output data pattern, wherein the data collection circuit collects data points from sensors based on the learned received output data patterns, the outcome, or the state.

Methods used to monitor a baby formula manufacturing process are disclosed herein. Consequently, the methods and systems provide a way to perform monitoring of a standardization process on an integrated level whereby baby formula manufacturers can achieve data and product integrity and ultimately minimize cost.