An object recognition apparatus for automatic detection of an abnormal operation state of a machine including a machine tool operated in an operation space monitored by at least one camera configured to generate camera images of a current operation scene is provided. The generated camera images are supplied to a processor configured to analyze the current operation scene using a trained artificial intelligence module to detect objects present within the current operation scene. The processor is also configured to compare the detected objects with objects expected in an operation scene in a normal operation state of the machine to detect an abnormal operation state of the machine.

The embodiments of the present invention provide a dynamic production scheduling method, apparatus and electronic device based on deep reinforcement learning, which relate to the technical field of Industrial Internet of Things, and can reduce the overall processing time of jobs on the basis of not exceeding the processing capacity of production device. The embodiments of the present invention includes: acquiring static characteristics, dynamic characteristics of each of jobs and system dynamic characteristics, inputting the static characteristics, dynamic characteristics of each of jobs to be scheduled and system dynamic characteristics into a scheduling model to obtain a job execution sequence or batch execution sequence of the jobs in each production stage, wherein, the static characteristics of the job include an amount of tasks and time required for completion, the dynamic characteristics of the job include reception moment, and the system dynamic characteristics include a remaining amount of tasks that can be performed by the device in each production stage. The scheduling model is a model obtained after training a first actor network based on static characteristics and dynamic characteristics of a sample job, system dynamic characteristics, and a first critic network.

Deep learning approaches and systems are described to control the process of casting physical objects. A neural network, operating on one or more processors of a server or distributed computing resources and maintained in one or more data storage devices, is trained to recognize relationships between the target digital representation and the resulting metal parts that are cast, and a number of specific approaches are described herein to overcome technical issues in relation to misalignments between reference points, among others. These deep learning approaches are then used for generation of command or control signals which modify how the casting process is conducted. Command or control signals can be used to modify how a cast mold is made, to modify environmental variables, to modify manufacturing parameters, and combinations thereof.

A method of generating training spectra for training of a neural network includes measuring a first plurality of training spectra from one or more sample substrates, measuring a characterizing value for each training spectra of the plurality of training spectra to generate a plurality of characterizing values with each training spectrum having an associated characterizing value, measuring a plurality of dummy spectra during processing of one or more dummy substrates, and generating a second plurality of training spectra by combining the first plurality of training spectra and the plurality of dummy spectra, there being a greater number of spectra in the second plurality of training spectra than in the first plurality of training spectra. Each training spectrum of the second plurality of training spectra having an associated characterizing value.

Operating a substrate processing system includes receiving a plurality of sets of training data, storing a plurality of machine learning models, storing a plurality of physical process models, receiving a selection of a machine learning model from the plurality of machine learning models and a selection of a physical process model from the plurality of physical process models, generating an implemented machine learning model according to the selected machine learning model, calculating a characterizing value for each training spectrum in each set of training data thereby generating a plurality of training characterizing values with each training characterizing value associated with one of the plurality of training spectra, training the implemented machine learning model using the plurality of training characterizing values and plurality of training spectra to generate a trained machine learning model, and passing the trained machine learning model to a control system of the substrate processing system.

A machine learning device that performs machine learning of a welding condition for manufacturing an additively-manufactured object by welding a filler metal and depositing weld beads, the machine learning device includes: at least one hardware processor configured to perform a learning process for generating a learned model using a welding condition of a weld bead and a block pattern formed by the weld bead as input data and shape data of the weld bead as output data.

A method for improving a cycle time of a process of a product is provided. The method includes: collecting process profile data from a plurality of tool groups running the process, and calculating values of a plurality of key-performance-indicators (KPIs) of each tool group including calculating a standard deviation of an output of a stage of a bottleneck tool group of the tool groups; feeding the values of the KPIs and a work-in-progress (WIP) of each tool group into a neural network model in order to output an impact on the WIP for each KPI of each tool group by the neural network model; selecting a set of major KPIs of each tool group from the KPIs according to the impact of each tool group; and controlling the tool groups according to the impact of the set of major KPIs of each tool group in order to reduce a total WIP.

This tool selection method is provided with: a step for respectively calculating, with respect to a plurality of known workpieces, feature amounts based on the shapes of a plurality of machining surfaces wherein, to each of the plurality of known workpieces, one main tool which is preselected from a tool list that includes a plurality of tools is allocated as being suitable for machining the plurality of machining surfaces; a step for executing, with respect to the plurality of known workpieces, machine learning by taking the feature amounts as inputs and the main tools as outputs; a step for calculating a feature amount for a target workpiece; and a step for selecting, with respect to the target workpiece, a main tool from the tool list on the basis of a machine learning result obtained by using the feature amount of the target workpiece as an input.

Systems and methods are described herein for real-time data processing and for emergency planning. Scenario test data may be collected in real-time based on monitoring local or regional data to ascertain any anomaly phenomenon that may indicate an imminent danger or of concern. A computer-implemented method may include filtering a plurality of different test scenarios to identify a sub-set of test scenarios from the plurality of different test scenarios that may have similar behavior characteristics. A sub-set of test scenarios is provided to a trained neural network to identify one or more sub-set of test scenarios. The one or more identified sub-set of test scenarios may correspond to one or more anomaly test scenarios from the sub-set of test scenarios that is most likely to lead to an undesirable outcome. The neural network may be one of: a conventional neural network and a modular neural network.

A method and a device for simulating a machining process of a workpiece on an NC-controlled machine tool by means of a self-learning artificial neural network. Process parameters both from a machining process on a real machine tool located in a manufacturing section and a digital machine model implemented in a simulation section are provided to the artificial neural network to learn the behavior of the machine tool including the tools and workpieces used and are reformatted into input parameters by means of mathematical transformation. By learning the behavior of the machining process, the artificial neural network ca, send output files back to the simulation software of the simulation section and optimally adapt the behavior of the digital machine model to the conditions of the real machine tool by adapting the simulation parameters and make it more efficient in order to optimize the machining process on the machine tool.