Methods, apparatus, systems, and articles of manufacture to monitor health information of a valve are disclosed. An example system includes a field device in a process control network to monitor a valve, and a valve health monitor to be communicatively coupled to the field device to obtain operational health information from the field device when the valve is commanded to move from a first position to a second position, the first position opposite the second position, identify a condition of the valve based on the operational health information, and send an alert via the process control network based on the condition of the valve.

A method for processing operating data (e.g., position, setpoint, and pressure) for a valve assembly. The method is configured to associate characteristics of operation for the valve assembly with a root cause and/or a contributing factor. In one embodiment, the method can assign a first amplitude with a value that quantifies movement or jump of the valve stem that results from stick-slip on the valve assembly. The method can also assign a second amplitude with a value that quantifies a change in the data for the setpoint. The method can further ascertain the relationship or position of the first amplitude relative to the second amplitude, or vice versa. The method can use the relationship between the first amplitude and the second amplitude to indicate the root cause of the operation of the valve assembly.

An integrated diagnostics system utilizes online and offline diagnostics techniques to evaluate control valves found in process plant environments. The integrated diagnostics system improves on existing diagnostic systems, which typically rely exclusively on online diagnostics or offline diagnostics.

A method for processing operating data (e.g., position, setpoint, and pressure) for a valve assembly. The method is configured to associate characteristics of operation for the valve assembly with a root cause and/or a contributing factor. In one embodiment, the method can assign a first amplitude with a value that quantifies movement or jump of the valve stem that results from stick-slip on the valve assembly. The method can also assign a second amplitude with a value that quantifies a change in the data for the setpoint. The method can further ascertain the relationship or position of the first amplitude relative to the second amplitude, or vice versa. The method can use the relationship between the first amplitude and the second amplitude to indicate the root cause of the operation of the valve assembly.

Methods, apparatus, and articles of manufacture to monitor health information of a valve are disclosed. An example apparatus includes a parameter calculator to calculate an operational value for a health parameter of a valve, a difference calculator to calculate a difference between the operational value for the health parameter and a baseline value for the health parameter, and an alert generator to generate an alert to identify a condition of the valve based on the difference.

A method of performing online diagnostics for a valve includes receiving valve information while the valve is in operation. The valve information includes setpoint data and position data associated with the valve. The method further includes processing the setpoint data and the position data at a plurality of time intervals, and detecting an occurrence of a stick-slip based on the processing.

A system and method for predicting failure conditions on a valve assembly. The method can include stages for comparing a maintenance variable to a threshold criteria, each related to an operating feature that uses operating data to quantify operation of a valve assembly, the threshold criteria associating an operating pattern found in the operating data with a failure mode on the valve assembly. The method can also include stages for selecting a maintenance task according to a relationship between the maintenance variable and the threshold criteria, the maintenance task related to the failure mode. The method can further include stages for generating an output conveying the maintenance task.

Methods and apparatus to use vibration data to determine a condition of a process control device are disclosed. An example apparatus includes a vibration monitoring circuit to: collect first vibration data associated with a process control device during calibration of the process control device; calculate an operating threshold of the process control device based on the first vibration data; collect usage information associated with the process control device, the usage information indicative of a remaining portion of useful life associated with the process control device; adjust the operating threshold based on the usage information, the adjusted operating threshold reflective of the remaining portion of useful life associated with the process control device; and determine a condition of the process control device if second vibration data associated with the process control device collected after the calibration exceeds the adjusted operating threshold.