A computer-implemented method to improve the point collection process during registration of a bone for a computer-assisted surgical procedure is provided. Based on bone digitization data, a simulation is performed to confirm the accuracy of the registration for different digitization regions. Results are tested to identify which digitization regions meet a predefined accuracy requirement. The resulting information is used to perform a computer-assisted surgical procedure. A computerized simulation method for registration of a bone for a computer-assisted surgical procedure is also provided based on processor executing random stroking an expected exposed surface of a bone model with multiple of stroke curves to cover most of the bone model surface with uniform noise and a random sample consensus is applied to remove outlying point to yield the best registration results, to find the top subset as to overlap. A method to perform computer-assisted surgery is also provided.

An orthopaedic surgical system for use in implanting a total knee prosthesis includes an adjustable tibial trial component that is movable in the anterior/posterior direction and rotatable when installed on the resected surface of a patient's tibia. A method of using such a system is also disclosed.

A bone preparation system for enhancing cementless osseointegration of bone implants includes a gas delivery device, for cleaning the bone surface of the bone to receive the implant, and a supply of orthobiologic material or orthobiologic materials for applying to the cleaned bone surface and/or to the implant surface, which promotes bone cell generation at the interface between the bone surface and the implant surface to enhance the osseointegration of the implant to the bone.

An implant resection system for preparing an implant site to replace a defect in an articular surface of a first bone includes a first guide configured to be coupled generally to the first bone. The first guide includes a body portion defining a channel configured to receive a pin, wherein the pin is configured to penetrate and form a longitudinally disposed bore within the first bone. The implant resection system further includes a second guide configured to be coupled generally perpendicular to the first bone proximate to the defect by way of the bore. The second guide includes a drill bit configured to form an excision site through a portion of the articular surface in preparation of receipt of an implant.

A rotary tool includes a tool body and a powered rotary cutting tooltip that is oriented and positioned relative to the tool body by a plurality of processor-controlled actuators that provide degrees of freedom. The processor uses a surgical tracking system to identify the pose of the tool body and the tooltip relative to a patient's anatomy and controls the actuators to maintain the tooltip within a predetermined cutting plan to compensate for deviation of a surgeon's hand or a robotic arm controlling the tool body during a cutting operation.

A tibial tray system for a resurfaced proximal portion of a tibia for a knee replacement for a patient includes a tibial tray and at least one screw. The tibial tray includes a body having a superior portion, and an inferior tibia-engaging portion having a peripheral inferiorly-extending portion receivable in the at least one cavity formed in the periphery of the resected cancellous bone surface of the tibia of the patient. In some embodiments in the total knee replacement, a greater portion of a shearing force acting transversely on the tibial tray and the resected portion of the proximal portion of the tibia of the patient is resisted by the at least one inferiorly-extending wall compared to a portion of the shearing force being resisted along the center inferior surface of the tibial tray and the resected cancellous bone surface. The screw inhibits lift-off.

An orthopaedic instrument system including an instrument caddy is disclosed. The instrument caddy is configured to receive one or more cutting broaches to house the cutting broaches between orthopaedic surgical procedures. The instrument caddy is also configured to be used during a surgical procedure to assist a user in assembling the cutting broach with another surgical instrument. A method of assembling a surgical instrument is also disclosed.

Examples of robotically controlled planar cutting systems and methods for controlling cutting systems to prepare bone tissue in surgical procedures, are generally described herein. Applicable surgical procedures for the robotically controlled cutting systems and methods include procedures involving the preparation (e.g., removal, surfacing) of bone tissue, such as is performed in knee arthroplasties. In an example, a robotically controlled planar cutting system can include a housing, a cutting element disposed in the housing, and a cutting control mechanism in communication with a robotic controller to control operation of the cutting element to machine a planar surface. The cutting element can be exposed and retracted relative to the housing and can include a plurality of cutting implements arranged to machine the planar surface.

An implant resection system for preparing an implant site to replace a defect in an articular surface of a first bone includes a guide configured to be coupled generally perpendicular to the first bone proximate to the defect. The guide includes a body portion defining a plurality of excision passageways. The excision passageways each define a generally cylindrical core pathway configured to extend generally perpendicular to the first bone which partially overlaps with an adjacent generally cylindrical core pathway. A projection associated with each of the plurality of the generally cylindrical core pathways defines a truncated cylindrical excision site extending through a portion of the articular surface. Each truncated cylindrical excision site partially overlaps with at least one adjacent truncated cylindrical excision site.

A reamer comprises a handle, a first shaft extending from the handle in a fixed manner, first and second pivoting blades connected to a distal end of the first shaft, a second shaft extending from the handle in a translatable manner, wherein the handle is rotatable to adjust a position between the first and second shafts to adjust a cutting diameter of the pivoting blades, and a locking mechanism to lock the pivoting blades into different cutting diameters. The pivoting blades can comprise double-sided blades. A method of reaming a bone with an expandable reamer comprises adjusting a cutting diameter of a cutting tip to a first diameter, locking the cutting tip at the first diameter, reaming a first diameter bore into the bone, unlocking the cutting tip, expanding the cutting diameter to a second diameter, relocking the cutting tip, and expanding the first diameter bore.