A method for detecting a fault includes: receiving a plurality of time-series sensor data obtained in one or more manufacturing processes of an electronic device; arranging the plurality of time-series sensor data in a two-dimensional (2D) data array; providing the 2D data array to a convolutional neural network model; identifying a pattern in the 2D data array that correlates to a fault condition using the convolutional neural network model; providing a fault indicator of the fault condition in the one or more manufacturing processes of the electronic device; and determining that the electronic device includes a fault based on the fault indicator. The 2D data array has a dimension of an input data to the convolutional neural network model.

A monitoring apparatus for the identification of anomalies and degradation paths in a machine tool is disclosed. The monitoring apparatus includes a control system interfaceable with a machine tool and configured for making the machine tool execute a predetermined cycle of operations; a recording system interfaceable with a plurality of sensors in the machine tool, wherein the recording system is configured for collecting operation data of machine tool during the predetermined cycle of operations; and an analysis system configured for receiving the operation data and for executing a statistical and data mining analysis on the operation data, comparing a pattern of the operation data with a predetermined pattern, for identifying any anomalies and degradation paths.

A fault prediction system includes a machine learning device that learns conditions associated with a fault of an industrial machine. The machine learning device includes a state observation unit that, while the industrial machine is in operation or at rest, observes a state variable including, e.g., data output from a sensor, internal data of control software, or computational data obtained based on these data, a determination data obtaining unit that obtains determination data used to determine whether a fault has occurred in the industrial machine or the degree of fault, and a learning unit that learns the conditions associated with the fault of the industrial machine in accordance with a training data set generated based on a combination of the state variable and the determination data.

Provided is a defect occurrence prediction system for a machine tool that makes it possible to identify the factors causing the occurrence of defects efficiently and effectively, and predict the occurrence of the defects accurately with good precision. A defect occurrence prediction system includes an information data accumulation unit that accumulates various types of information and various types of data relating to a machining operation of the machine tool; a defective product occurrence information data extraction unit that extracts from the information data accumulation unit the various types of information and the various types of data when the defective product is produced in the machined products; and a defect occurrence prediction unit that performs a defect occurrence prediction on a basis of the various types of information and the various types of data extracted by the defective product occurrence information data extraction unit and various types of information and various types of data relating to a machining operation of the machine tool obtained in real time.

To provide a numerical controller and a machine learning device that predict an abnormality, based on machine learning with perception of temporal change in data. The numerical controller includes the machine learning device provided with a learning unit that conducts machine learning of trends in operation of a machine on occasions of occurrence of abnormalities in the machine, based on time-series data acquired by a data logger device and relating to the operation of the machine and abnormality information relating to the abnormalities which have occurred in the machine and a prediction unit that predicts an abnormality which will occur in the machine, based on results of the machine learning in the learning unit and time-series data acquired by the data logger device and relating to current operation of the machine.

Disclosed herein are systems, devices, and methods related to assets and predictive models and corresponding workflows that are related to the operation of assets. In particular, examples involve defining and deploying aggregate, predictive models and corresponding workflows, defining and deploying individualized, predictive models and/or corresponding workflows, and dynamically adjusting the execution of model-workflow pairs.

A control apparatus includes a controller. The controller is configured to obtain a measurement value of a state of mechanical equipment corresponding to a period in which the mechanical equipment reaches a second state from a first state, extract at least one predetermined feature value by using the measurement value, and extract data for machine learning from data of the at least one predetermined feature value on a basis of a separation degree for distinguishing the first state and the second state from each other.

Distributed analytics system used to control the operation of at least one monitored system; the system includes an architect subsystem and an edge subsystem, wherein the edge subsystem comprises at least one edge processing device associated with at least one monitored system. The architect subsystem deploys at least one analytic model to an edge processing device based on characteristics of a monitored system associated with the edge processing device, the analytic model to be used by the edge processing device to provide control signals to a monitored system; and, receives information related to the monitored system from the edge processing device, the information utilized by the architect subsystem to modify the analytic model deployed to the at least one edge processing device to improve system performance of the monitored system. An edge processing device receives an analytic model from the architect subsystem; provides control signals to the monitored system according to the analytic model; and, sends information related to the monitored system to the architect subsystem, the information to be used by the architect subsystem to modify the analytic model to improve system performance of the monitored system.

Mechanical condition monitoring of robots can be used to detect unexpected failure of robots. Data taken from a robot operation is processed and compared against a health baseline. Features extracted during the monitoring stage of robot operation are aligned with features extracted during the training stage in which the health baseline is established by projecting both onto a common subspace. A classifier which can include a distance assessment such as an L2-norm is used within the common subspace to assess the condition of the robot. Excursions of the distance assessment from a criteria indicate a failure or potential failure.

An information processing apparatus includes a controller. The controller is configured to obtain a measurement value of a sensor provided in mechanical equipment. The controller is configured to generate a first model by machine learning using the measurement value of the sensor measured in a first period of the mechanical equipment and store the first model in a storage portion. The controller is configured to generate a second model by machine learning using the measurement value of the sensor measured in a second period after a trigger event has occurred in the mechanical equipment and store the second model in the storage portion. The controller is configured to determine a state of the mechanical equipment by using the measurement value of the sensor measured in an evaluation period and the first model and the second model stored in the storage portion.