A machine forms threads on a workpiece by relatively feeding the workpiece and a cutting tool in a feeding direction while relatively rotating the workpiece and the cutting tool, and by performing a helical cutting work multiple times while carrying out relative reciprocal vibration of the workpiece and the cutting tool in a radial direction of the workpiece. The machine tool or a control device of the machine tool includes a vibration setting unit to set a pattern of vibration during each cutting work accompanied by the reciprocal vibration so that a cut portion of one cutting work partially includes a portion that has been cut in another cutting work. The machine tool and the control device prevent a long, continuous chip from becoming entangled with a workpiece or a cutting tool in the process of forming threads on the workpiece.

In a method of producing a toothed workpiece having a modified surface geometry by a diagonal generating method by means of a modified tool, a tool may be used whose surface geometry comprises a modification which can be described at least approximately in the generating pattern at least locally in a first direction of the tool by a linear and/or quadratic function, with the specific modification of the tool producing a corresponding modification on the surface of the workpiece by the diagonal generating method, with the modification of the workpiece produced by the specific modification of the tool having a profile modification and/or a modification caused by a change of the machine kinematics during the machining process of the workpiece superposed on it.

The present invention shows a process for gear manufacturing machining a workpiece by a tool on a gear manufacturing machine, wherein the workpiece is machined by a generating machining process in which the tool for gear manufacturing machining rolls off on the workpiece at a predefined center distance and axial cross angle, wherein the gear manufacturing machining preferably takes place on two flanks, with a desired tooth trace shape and/or tooth thickness of the gearing being generated by the generating machining process. The process is characterized in that an additional condition is predefinable and in that the center distance and the axial cross angle are determined in dependence on the desired tooth trace shape and/or tooth thickness of the gearing and on the additional condition.

A toothed workpiece having a modified surface geometry may be produced by a diagonal machining method by means of a modified tool. The modification of the tool can be described at least approximately at least locally in the generating pattern in a first direction of the tool by a linear and/or quadratic function; the coefficients of this linear and/or quadratic function are formed in a second direction of the tool which extends perpendicular to the first direction. A pitch and/or crowning of the modification varies in dependence on the angle of rotation of the tool and/or on the tool width position, and a tooth thickness of the modified tool varies in a non-linear manner in dependence on the angle of rotation of the tool and/or on the tool width position.

A toothed workpiece having a modified surface geometry may be produced by a diagonal generating method by means of a modified tool whose surface geometry comprises a modification. The modification may be described by a linear and/or quadratic function, with the coefficients of this linear and/or quadratic function. Pitch and/or crowning of the modification may vary in dependence on the angle of rotation of the tool and/or on the tool width position. The specific modification of the tool produces a corresponding modification on the surface of the workpiece by the diagonal generating method, with a desired modification of the surface geometry of the workpiece being specified and a modification of the surface geometry of the tool suitable for producing this desired modification being determined in combination with a diagonal ratio of the diagonal generating method suitable for producing the desired modification.

To provide a numerical controller for a machine tool capable of shredding chips efficiently along one path by making oscillating motion involving synchronization between multiple axes and intermittently making cutting-out motion and cutting-in motion. A controller is for a machine tool used for thread cutting of a work as a target of the thread cutting using multiple axes, comprising: a movement command generation unit that generates a movement command for the multiple axes; an oscillation command generation unit that generates an oscillation command for causing a work rotary axis, a tool feed axis, and a radial direction motion axis to make oscillating motion involving synchronization between these three axes, the oscillation command being for causing a cutting tool to make motion of departing from the work while making cutting-out motion on the work and make cutting-in motion on the work intermittently; and an adder that adds the movement command and the oscillation command and outputs a total movement command resulting from the addition.

A method for deburring a gear blank includes correcting chamfer sizes, chamfer shapes and chamfer symmetry at tooth edges which were produced with a deburring cutter with a strongly asymmetric tooth shape (ChamferCut). The chamfers are semi-automatically corrected by coupling the movement of several axes of a gear cutting machine, including a workpiece axis of rotation C.sub.1, spatial shifting axes of a machine column Z.sub.1, X.sub.1, and Y.sub.1, and a V.sub.1-axis corresponding to the tool axis. The method further includes specifying a correction in the axial direction in one of the axes Z.sub.1, V.sub.1 and C.sub.1, and calculating the correction amount of further axes by the controller depending on the specified axis.

A controller controls a machine tool, which performs thread cutting for a workpiece, according to a machining program. The controller analyzes operating conditions of a cutting-up/cutting-in motion commanded in the machining program and inserts a cutting-up/cutting-in motion created based on the analyzed operating conditions into the thread cutting. In the insertion of the cutting-up/cutting-in motion into the thread cutting, a cycle including a cutting-in operation, a cutting-up operation for separating chips by raising the cutting tool for cutting in the radial direction of the workpiece, and an operation to cause the cutting tool to approach a start position of an immediately preceding cutting-up operation so as not to interfere with the workpiece is repeatedly performed.

The present disclosure relates to a method for gear skiving a workpiece, wherein: in a first step, the geometry of a tool, in particular of a skiving wheel, is measured for the machining of the workpiece in a state clamped in an apparatus for gear skiving machining; and in a subsequent further step, machining kinematics are determined for the gear skiving in dependence on the measured geometry of the tool characterized in that the absolute location of a cutting edge of the tool in the apparatus is determined in the first step.

Mating bevel gears generally include a pinion gear having a body that rotates about an axis and a side gear having a body that rotates about an axis that intersects the axis of the pinion gear. Pinion gear teeth of the pinion gear have a side that defines a curvature with an involute section through which a pitch line extends and a parabolic shape between the pinion gear teeth. Side gear teeth of the side gear have a side that defines a curvature with an involute section through which a pitch line extends and a parabolic shape between the side gear teeth. The curvatures on the pinion and the side gear teeth cooperatively define a controlled relative radius of curvature section except where the involute sections are located. The controlled relative radius of curvature section defines a sum of values of radius of curvature at a point of contact between the curvatures of the pinion gear teeth and the side gear teeth. The sum has a constant or decreasing value.