G05B2219/36252

System and Method for Detecting and Correcting Laser-Cutting Distortion

A system for generating a G-code for controlling an operation of a laser-cutting machine to cut parts from a sheet of material, upon receiving cutting data specifying a cutting order of parts and a cutting order of edges of each part, tests the parts for potential distortions and generates a G-code to avoid the potential distortion. For testing a current part, the system detects a potential distortion when the final edge of the current part is adjacent to an edge of a previously cut part scheduled for cutting before the current part according to the cutting order of parts. The system modifies the cutting order to select the modified cutting order for which the final edge is not adjacent to any edge of any previously cut part.

SYSTEMS AND METHODS FOR VIRTUAL ENVIRONMENT FOR REINFORCEMENT LEARNING IN MANUFACTURING
20210132580 · 2021-05-06 ·

Systems, devices, and methods including: receiving, by an interpreter component having a processor with addressable memory, a first state of a tool of a computer numerical control (CNC) machine; determining, by the interpreter component, a reward and a value of the reward based on the received first state, where the reward is at least one of: positive and negative; transmitting, by the interpreter component, a set of information comprising the determined reward and the value of the reward to an agent component; performing, by the agent component, at least one action to generate a tool path and to proceed to a second state, where the second state is combined with the first state; and determining, by the agent component, the generated tool path based on the determined reward and value associated with the at least one action.

Method to optimize oilfield operations based on large and complex data sets

In some aspects, the present invention comprises a system and method for optimizing the control scheme used for drilling operations based on the complex and large data sets available in realtime during operation of a wellsite and based on existing model data available at the wellsite for past similar drilling operations. Such optimizations typically require downtime to quantify how the realtime values will factor into the control model, but the present invention allows for such optimization in realtime in a closed-loop system that will reduce the non-productive time associated with reservoir operations.

System and method for performing operations of numerical control machines

A method for machining a workpiece by a numerical control (NC) machine constructs a model of a scene from one or multiple images including at least a part of the workpiece and a part of the NC machine and registers a model of the NC machine with the model of the scene to produce a first transformation between a coordinate system of the model of the scene and a coordinate system of the NC machine. The method also detects the workpiece in the model of the scene to produce a second transformation between the coordinate system of the model of the scene and a coordinate system of the workpiece and combines the first and the second transformations to register the coordinate system of the workpiece with the coordinate system of the NC machine. The registered workpiece is machined with a tool of the NC machine.

Control for powder fusion

A powder processing machine includes a work bed, a powder deposition device operable to deposit powder in the work bed, at least one energy beam device operable to emit an energy beam with a variable beam power and direct the energy beam onto the work bed with a variable beam scan rate to melt and fuse regions of the powder, and a controller operable to dynamically control at least one of the beam power or the beam scan rate to change how the powder melts and fuses. The controller is configured to determine whether an instant set of process parameters falls within a defect condition or a non-defect condition and adjust at least one of the beam power or the beam scan rate responsive to the defect condition such that the instant set of process parameters falls within the non-defect condition.

Optimized control of a metal-cutting machine tool

Milling errors are to be prevented by repairing in particular NC parts programs by evaluating spatial information for smoothing a cutting or milling path section instead of evaluating only information along an individual cutting or milling path section. Relationships between adjacent cutting or milling path sections are thus taken into consideration in a smoothing process.

Assessing deflections experienced by a workpiece during computer controlled machining with a toolpath to determine stock amount
10884392 · 2021-01-05 · ·

Methods, systems, and apparatus, including medium-encoded computer program products, for computer aided design and manufacture of physical structures using subtractive manufacturing systems and techniques and a determined stock allowance include, in one aspect, a method including: obtaining a finishing toolpath specification for three dimensional (3D) geometry of a part; generating 3D geometry of a model of a semi-finished structure in accordance with a computer simulation of deflections experienced by a workpiece as stock material is cut from the workpiece using the finishing toolpath specification; creating a semi-finishing toolpath specification for the semi-finished structure; and providing the semi-finishing toolpath specification for use in machining the part by cutting away a first portion of the stock material using the semi-finishing toolpath specification to form the semi-finished structure, followed by performing a finishing operation of the semi-finished structure by cutting away a second portion of the stock material to form the part.

Machining based on strategies selected from a database

A method and a corresponding system and computer program product are provided. A model of an object to be manufactured is obtained. Information about one or more available machine tools and one or more available cutting tools is obtained. A geometric feature to be machined as part of manufacturing the object is identified. A database including strategies for machining different geometric features is accessed. The database includes a plurality of strategies defining different ways of machining the identified geometric feature. One or more strategies are selected from the plurality of strategies based on the obtained information. A computer simulation is performed for the one or more selected strategies, and user instructions responsive to the computer simulation are received. Instructions for causing one or more machine tools to manufacture the object via subtractive manufacturing are provided based on the user instructions and a strategy of the one or more selected strategies.

METHOD AND SYSTEM FOR GENERATING A ROBOTIC PROGRAM FOR INDUSTRIAL COATING
20200391241 · 2020-12-17 ·

Systems and a method predict a generation of a robotic program for industrial coating. Inputs are received including a virtual representation of a robot, a coating gun, elements of the object surface to be coated and a set of desired coating thickness ranges. Inputs on a coating dispersion object are also received. Training data of a plurality of robotic programs for industrial coating and of their corresponding coating thickness coverage on a plurality of surfaces are received. The training data are processed in x, y tuples so as to learn a mapping function to generate a coating prediction module. Starting with a given selected valid thickness coverage as input parameters, it is proceeded in an iterative manner to predict a robotic program via the coating prediction module. A coating robotic program is generated for each surface element based on the resulting predicted coating programs.

METHOD AND APPARATUS FOR MACHINING PARTS WITH VARIABLE STIFFNESS
20200206851 · 2020-07-02 ·

A method and apparatus for machining parts with variable stiffness includes determining, by a controller, a chatter-lobe plot of a cutter assembly. A preliminary tool path is developed by the controller. Virtual machining of a blank part using the preliminary tool path is performed by the controller. A chatter-lobe plot of the virtually machined part is determined by the controller. A dynamic chatter-lobe plot using the chatter-lobe plot of the cutting tool assembly and the chatter-lobe plot of the virtually machined part is determined by the controller. A chatter-free rotational speed of the cutting tool from the dynamic chatter-lobe plot is determined by the controller. A machining apparatus, controlled by the controller, uses the determined chatter-free rotational speed of the cutting tool to machine a blank part.