G05B2219/37205

MORPHIC MANUFACTURING
20210341899 · 2021-11-04 ·

A manufacturing control system for an additive, subtractive, or hybrid machining system implements a morphic manufacturing approach that integrates in situ inspection and related decision-making into the manufacturing process. After execution of a machining or deposition operation, the system performs a sensor scan to collect sensor measurement data for the resulting part while the part remains in the manufacturing work cell. The measurement data is compared with an as-designed digital model of the part to determine whether further machining or deposition is necessary to bring the finished part into tolerance with the model. If necessary, the system performs another additive and/or subtractive manufacturing operation on the part based on analysis of the measurement data to bring the part into tolerance. The measured inspection data can be stored in association with each manufactured part for auditing purposes or for creation of part-specific digital twins.

FLAW GRINDING SYSTEM, FLAW GRINDING METHOD, AND STEEL-PRODUCT MANUFACTURING METHOD EMPLOYING THE FLAW GRINDING METHOD

A flaw grinding system, a flaw grinding method, and a steel-product manufacturing method enable automation of the task of grinding a flaw on the surface of a workpiece having a three-dimensional shape, while also reducing the occurrence of faulty grinding such as over-grinding or under-grinding. The flaw grinding system includes a grinding apparatus, a shape measurement apparatus, a flaw detection apparatus, and a grinding-tool control apparatus. The grinding apparatus includes a grinding tool that grinds a flaw on a surface of a workpiece. The shape measurement apparatus measures a three-dimensional shape and an attitude of the workpiece. The flaw detection apparatus detects a location of the flaw on the workpiece. The grinding-tool control apparatus generates a trajectory of the grinding tool to grind the flaw. The grinding-tool control apparatus controls the grinding apparatus in a manner that causes the grinding tool to move along the trajectory.

Morphic manufacturing

A manufacturing control system for an additive, subtractive, or hybrid machining system implements a morphic manufacturing approach that integrates in situ inspection and related decision-making into the manufacturing process. After execution of a machining or deposition operation, the system performs a sensor scan to collect sensor measurement data for the resulting part while the part remains in the manufacturing work cell. The measurement data is compared with an as-designed digital model of the part to determine whether further machining or deposition is necessary to bring the finished part into tolerance with the model. If necessary, the system performs another additive and/or subtractive manufacturing operation on the part based on analysis of the measurement data to bring the part into tolerance. The measured inspection data can be stored in association with each manufactured part for auditing purposes or for creation of part-specific digital twins.

AUTOMATED 3-D MODELING OF SHOE PARTS

Manufacturing of a shoe is enhanced by creating 3-D models of shoe parts. For example, a laser beam may be projected onto a shoe-part surface, such that a projected laser line appears on the shoe part. An image of the projected laser line may be analyzed to determine coordinate information, which may be converted into geometric coordinate values usable to create a 3-D model of the shoe part. Once a 3-D model is known and is converted to a coordinate system recognized by shoe-manufacturing tools, certain manufacturing steps may be automated.

GENERATION OF TOOL PATHS FOR SHOE ASSEMBLY

A tool path for treating a shoe upper may be generated to treat substantially only the surface of the shoe bounded by a bite line. The bite line may be defined to correspond to the junction of the shoe upper and a shoe bottom unit. Bite line data and three-dimensional profile data representing at least a portion of a surface of a shoe upper bounded by a bite line may be utilized in combination to generate a tool path for processing the surface of the upper, such as automated application of adhesive to the surface of a lasted upper bounded by a bite line.

INFORMATION PROCESSING METHOD, INFORMATION PROCESSING SYSTEM, AND PROGRAM
20220253039 · 2022-08-11 ·

The easy and quick detection of a contour shape of an object from three dimensional point group data, and control a robotic arm and a tool using it. An information processing method comprising: a step of acquiring three-dimensional point group data by a sensor from an object, a step of specifying a contour point group data that constitutes a contour of the object from the three-dimensional point group data, a step of acquiring tool control information including tool position information and tool posture information for specifying a tool trajectory of the tool connected to the arm of the working robot from the contour point group data, and a step of controlling the tool based on the tool control information.

Automated identification and assembly of shoe parts

Manufacturing and assembly of a shoe or a portion of a shoe is enhanced by automated placement and assembly of shoe parts. For example, a part-recognition system analyzes an image of a shoe part to identify the part and determine a location of the part. Once the part is identified and located, the part can be manipulated by an automated manufacturing tool.

Analysis unit and method for determining at least one forming process characteristic of a servo press

An analysis unit and method for determining at least one forming process characteristic of a servo press includes the steps of determining a torque profile of a motor of the servo press, wherein the torque profile belongs to a first cycle of the servo press and wherein the first cycle describes a forming process without an item to be processed by the servo press, determining a torque profile of the motor of the servo press, wherein the torque profile belongs to a second cycle of the servo press and wherein the second cycle describes a forming process with an item to be processed by the servo press, and comparing the torque profile belonging to the first cycle with the torque profile belonging to the second cycle to ascertain the at least one forming process characteristic.

SYSTEM AND METHOD FOR AUTOMATED OBJECT MEASUREMENT
20210200184 · 2021-07-01 ·

A method for automated part probing using a physical machine defining a physical working volume, the method including: generating a virtual model based on a virtual part design received from a user account, the virtual model comprising a virtual part model, based on the virtual part design, virtually fixed to a virtual fixture plate arranged within a virtual working volume representative of the physical working volume; generating a probing routine based on the virtual model; sending the probing routine to the machine; receiving probe outputs from the machine; and validating the virtual model based on the probe outputs.

Method and system for producing blades of a machine interacting with a fluid

The invention relates to a method and to system for producing blades (1) of a machine interacting with a fluid, in particular a fluid-driven machine, in particular a wind turbine, comprising an examination device (19) for determining geometric deviations (A, B, C, D, E, F) from a target shape for one or more shaped blades (1), a device (21) for determining a deviation evaluation of one or more determined geometric deviations from the target shape for each blade with respect to the aerodynamic and/or mechanical consequences thereof, a device (23) for assigning one or more corrective measures (100, 101, 102), each including an expenditure evaluation (100″, 101″, 102″), to one or more determined geometric deviations (A, B, C, D, E, F) from the target shape for each blade, and a linking device (24) for linking a deviation evaluation that was determined for one or more of the determined geometric deviations to the expenditure evaluation for one or more determined corrective measures and for determining the corrective measures to be carried out from the result of the linkage.