Systems and methods are provided for inspecting aircraft fuselages. Non-Destructive Inspection (NDI) stations inspect sections of a fuselage via pulsed-line assembly techniques. After each pulse, a section of fuselage is moved by less than its length, and one or more NDI stations disposed at different portions of the section to inspect the section of fuselage for out-of-tolerance conditions. A method for inspecting a structure for inconsistencies which includes advancing a structure along a track in a process direction through a Non-Destructive Inspection (NDI) station, indexing the structure to the NDI station and inspecting the structure with the NDI station.

A system and method for manufacturing a component is provided that includes a CNC machine tool, a correction module, and a system controller. The CMM module is controllable to determine a set of multi-axis coordinates surface points on the component. The correction module is in communication with the CMM module and stored reference inspection data. The system controller is in communication with the CNC machine tool, the correction module, and stored instructions. The instructions when executed cause the system controller to: a) control the CNC machine tool to modify a surface of the component; b) control the CMM module to determine multi-axis coordinates for surface points; c) determine surface position variances using the reference inspection data and the multi-axis coordinates; d) determine if surface position variances exceed a threshold; and e) create correction action instructions for controlling the CNC machine if surface position variances exceed the threshold.

In order to provide a checking facility for checking workpieces and also a treatment facility for treating workpieces, which enable efficient and reliable quality optimisation, it is proposed that workpiece parameters are detected, for example by means of an automatic checking station, and a workpiece-specific data set is created on this basis and/or from facility parameters.

In order to provide a checking facility for checking workpieces and also a treatment facility for treating workpieces, which enable efficient and reliable quality optimisation, it is proposed that workpiece parameters are detected, for example by means of an automatic checking station, and a workpiece-specific data set is created on this basis and/or from facility parameters.

The invention relates to a method for providing a coating composition-related prediction program, the method comprising: providing a database (204, 904) comprising associations of qualitative and/or quantitative characterizations of coating surfaces and one or more parameters; training a machine learning model for providing a predictive model (M2, M3) having learned to correlate qualitative and/or quantitative characterizations of one or more coating surfaces with one or more of the parameters; and providing a composition-quality-prediction program configured for using the predictive model (M2) for predicting the properties of a coating surface to be produced from one or more input parameters; and/or providing a composition-specification-prediction program configured for using the predictive model (M3) for predicting, based on an input specifying at least a desired coating surface characterization, one or more output parameters related to a coating composition predicted to generate a coating surface having the input surface characterizations.

A method for qualitative and/or quantitative characterization of a coating surface is provided, comprising: providing a program recognizing coating surface defect types; determining, by the program, whether a camera(s) coupled to the program is within a predefined distance range and/or within a predefined image acquisition angle range relative to a currently presented coating surface; depending on the determination: generating a feedback signal indicative of whether adjustment of the position of the camera(s) is within predefined distance range and/or within the predefined image acquisition angle range, and/or automatically adjusting the relative distance of the camera and and/or automatically adjusting the angle of the camera; enabling the camera to acquire an image of the coating surface only when the camera(s) is/are within the predefined distance range and/or image acquisition angle range; processing the digital image for recognizing coating surface defects; and outputting a characterization of the coating surface.

A control system (1) according to the present invention comprises: a control device (100) that monitors the operation of a plurality of moving parts for machining a workpiece (155), and controls the operation of the plurality of moving parts in each control cycle by issuing command values to the plurality of moving parts; and an inspection device (200) for inspecting the workpiece (155). The control device (100) comprises: an identification unit (160) for identifying, based on inspection results of the inspection device (200) and the command values issued to the plurality of moving parts, which moving part from among the plurality of moving parts has caused an abnormality in the inspection results; and a storage unit (170) for collecting and storing data on the moving part that has been identified by the identification unit (160) and caused the abnormality in the inspection results.

An appearance inspection system includes a setting part, a movement mechanism, and a control part. The setting part sets a route passing through a plurality of imaging positions in order. The setting part sets the route so that a first time necessary for the movement mechanism to move an imaging device from a first imaging position to a second imaging position among the plurality of imaging positions is longer than a second time necessary for a process of changing a first imaging condition corresponding to the first imaging position to a second imaging condition corresponding to the second imaging position by the control part. The control part starts the process of changing the first imaging condition to the second imaging condition earlier by the second time or more than a scheduled time at which the imaging device arrives at the second imaging position.

An appearance inspection system enabling a route to be easily set when a target is imaged while causing a relative position of an imaging device with respect to the target to be different is provided. A decision part decides a plurality of relative position candidates of the imaging device with respect to the target at which focus of a lens module is possible on the inspection target position with regard to each of a plurality of the inspection target positions on the target. A selection part selects relative positions one by one from corresponding plurality of relative position candidates for each of the plurality of inspection target positions and selects a route candidate satisfying a preset requirement from a plurality of route candidates generated by sequentially connecting the plurality of selected relative positions as a designation route.

A device capable of easily defining an area other than a surface to be inspected of a workpiece. The device includes a drawing acquisition section for acquiring drawing data of the workpiece; a designation reception section for receiving specification of the surface to be inspected of the workpiece in the drawing data; and a non-inspection area calculation section for calculating, as a non-inspection area, an image area other than the surface to be inspected in an image in a view of the imaging section when the workpiece and the imaging section are positioned at an imaging position at which at least a part of the surface to be inspected as specified falls within the view of the imaging section.