G05B2219/37435

Sensor unit, control method, and non-transitory recording medium

In the disclosure, a failure of a device performing work while moving is more reliably detected while the data amount of failure diagnosis data is reduced. The disclosure includes a frequency analyzing part which performs a frequency analysis on acquired data from an acceleration sensor; a maximum frequency detecting part which detects a maximum frequency from a result of the frequency analysis; and a failure diagnosis data generating part which sets a frequency twice or more of the maximum frequency as a sampling frequency, samples the acquired data from the acceleration sensor, and generates the failure diagnosis data.

SYSTEM AND METHOD FOR VIBRATION SEVERITY MEASUREMENT
20220268807 · 2022-08-25 ·

A device, system, and method are provided for providing vibration data for rotating machinery. A sensor device is provided as a one-piece unit that is mechanically mounted to a pump. The sensor includes a vibration sensor, a processor, a wireless communications interface for exchanging data with a user device, and an internal battery. The processor is configured to receive a measurement request from the user device via the wireless communications interface. In response, the processor is further configured to configure the vibration sensor, receive data samples for multiple axes from the vibration sensor, and calculate a component velocity root mean square (vRMS) value, from the data samples, for each of the multiple axes. The processor may combine the component vRMS values into a sample vRMS value, and send a final vRMS value, based on the sample vRMS value, to the user device via the wireless communication interface.

NUMERICAL CONTROL DEVICE

A numerical control device is for machining a machining object by moving a tool and the machining object relative to each other along a movement path while applying vibration, by use of a drive axis provided for the tool or the machining object. The device includes a storage unit that holds an invalid frequency region, and a vibration condition determining unit to determine a frequency for the vibration, based on a rotational speed of a main shaft for rotating the machining object, a number of vibrations of the vibration in each one rotation of the main shaft, and the invalid frequency region.

METHOD FOR DATA COLLECTION AND FREQUENCY ANALYSIS WITH SELF-ORGANIZATION FUNCTIONALITY

A system and method for data collection and frequency analysis with self-organization functionality includes analyzing with a processor a plurality of sensor inputs, sampling with the processor data received from at least one of the plurality of sensor inputs at a first frequency, and self-organizing with the processor a selection operation of the plurality of sensor inputs.

NUMERICAL CONTROL DEVICE, MACHINE LEARNING DEVICE, AND NUMERICAL CONTROL METHOD

A numerical control device includes a control computation unit controlling a spindle as a rotation axis of a workpiece, a first shaft driving a tool performing vibration cutting machining on the workpiece, and a second shaft driving a tool performing vibration cutting machining on the workpiece. The computation unit includes: a storage unit storing a machining program; a determination unit determining whether the number of vibrations of the first shaft and the second shaft follows a rotation speed of the spindle specified by the machining program; and a number-of-vibrations calculation unit that, in response to the determination that the number of vibrations of at least one of the first shaft and the second shaft does not follow the rotation speed of the spindle, calculates the number of vibrations following the rotation speed of the spindle for the drive shaft assessed as not following it.

Abnormality detecting device and abnormality detecting method
11370131 · 2022-06-28 · ·

An abnormality detecting device determines an abnormality in an apparatus by comparing data on vibration detected in the apparatus with a predetermined threshold. Moreover, the abnormality detecting device changes the threshold depending on a length of work time required for the apparatus to perform a certain work.

DETERMINATION APPARATUS, DETERMINATION SYSTEM, DETERMINATION MEDTHOD, AND RECORDING MEDIUM

A determination apparatus includes circuitry to receive operation information corresponding to an action being performed by a machine to be diagnosed and a detection signal of a physical quantity that changes according to the action of the machine; take out, from the detection signal, an operation detection signal indicating that the machine is operating, based on the operation information; extract feature information of the operation detection signal; select, from the feature information, particular feature information to be compared with a plurality of reference feature information; and determine a machining section of the machine in the feature information, based on the plurality of reference feature information and the particular feature information.

MACHINE TOOL AND CONTROL DEVICE FOR MACHINE TOOL

A machine tool and a control device for the machine tool for shortening the machining time of a workpiece in a case where the relative and reciprocal vibration of workpiece holder and tool post in the radial direction of the workpiece is stopped during a period from an initial point until when the workpiece and the cutting tool come into contact with each other is provided. In the machine tool, when threading the workpiece to form a threaded portion on the workpiece by relatively moving the workpiece and the cutting tool in the feed direction while relatively rotating the workpiece and the cutting tool 130 to perform multiple times of cutting processes along the same cutting path in a predetermined spiral form, the cutting tool is brought closer toward the workpiece in the feed direction from a predetermined initial point at which the workpiece and the cutting tool are separated from each other, the workpiece and the cutting tool come into contact with each other, and the threading is started with the contact. During the period from the initial point until when the workpiece and the cutting tool come into contact with each other, a controller stops the vibration of the cutting tool, and, in continuous cutting processes in the multiple times of cutting processes in the threading, the control means sets a phase position of the tool post in the vibration direction and stops the reciprocal vibration so that, when the workpiece and the cutting tool come into contact with each other, each of the continuous cutting processes has a predetermined phase in the reciprocal vibration relative to a rotation phase of the workpiece at the start of the threading.

METHOD FOR DATA COLLECTION AND FREQUENCY ANALYSIS WITH SELF-ORGANIZATION FUNCTIONALITY

A system and method for data collection and frequency analysis with self-organization functionality includes analyzing with a processor a plurality of sensor inputs, sampling with the processor data received from at least one of the plurality of sensor inputs at a first frequency, and self-organizing with the processor a selection operation of the plurality of sensor inputs.

Prediction method of part surface roughness and tool wear based on multi-task learning

A prediction method of part surface roughness and tool wear based on multi-task learning belong to the file of machining technology. Firstly, the vibration signals in the machining process are collected; next, the part surface roughness and tool wear are measured, and the measured results are corresponding to the vibration signals respectively; secondly, the samples are expanded, the features are extracted and normalized; then, a multi-task prediction model based on deep belief networks (DBN) is constructed, and the part surface roughness and tool wear are taken as the output of the model, and the features are extracted as the input to establish the multi-task DBN prediction model; finally, the vibration signals are input into the multi-task prediction model to predict the surface roughness and tool wear.