A diagnostic apparatus includes circuitry that acquires a detection result of a time-varying physical quantity generated by a machine that performs a plurality of processes; generates a determination result of the processing based on the detection result; and outputs, to the machine, batch determination information in units of a plurality of same type processes performed by the machine. The batch determination information indicates whether at least one of the plurality of same type processes is determined as abnormal. Based on the batch determination information, the machine performs an action.

A machine having a plurality of sub-assemblies, having a geometric computational model is generated for the machine, including the sub-assemblies and one or more module of machine readable code defining how vibration is communicated through said geometric model. First and second instances of the computational model are run to generate outputs of loading throughout the machine geometry as a result of the vibration of the geometric model under a simulated machine operating condition. The first and second instances respectively includes the computational model with and without inclusion of vibration induced by a control system for one or more sub-assembly of the machine. A maximum loading threshold is determined for the machine. A threshold for one or more control parameter in the control system is set based on the contribution of the vibration induced by the control system to the maximum loading threshold.

A method for filling a gap of missing vibration data in a set of vibration data. At least one reference waveform on a first side of the gap is selected and at least one adjacent waveform on an opposing second side of the gap is selected. It is determined whether the gap is in a section of the vibration data where a frequency of the vibration data is one of increasing, decreasing, and steady state. Where the gap is in a section of the vibration data where the frequency of the vibration data is changing substantially linearly, an analytical method is applied to at least one of the at least one reference waveform and the at least one adjacent waveform to approximate the vibration data that is missing in the gap. Where the gap is in a section of the vibration data where the frequency of the vibration data is changing substantially exponentially, a numerical method is applied to at least one of the at least one reference waveform and the at least one adjacent waveform to approximate the vibration data that is missing in the gap. Where the gap is in a section of the vibration data where the frequency of the vibration data is substantially steady state, at least one of the at least one reference waveform and the at least one adjacent waveform is copied to approximate the vibration data that is missing in the gap. The approximated vibration data is presented to a user.

Spectral machine condition energy peaks are graphically represented in a spectral plot using color coding, different line types, and/or filtering. This allows visual differentiation of spectral peaks associated with various fault frequency families from one another, whereby a machine condition analyst using computer-based analysis software can easily see each family of spectral peaks individually, without all the other spectral peaks, or in combinations of families that are relevant to a machine fault under investigation. In addition to current spectral data, the analyst can also view a historical trend of related scalar parameters plotted in conjunction with current spectral data, wherein the spectral data plot is synchronized with a time-based cursor on the trend plot.

Methods, systems, and devices for analyzing vibration data and for identifying and tracking vibration anomalies in industrial machines are described. In various embodiments, the system described herein collects, transforms, and analyzes sensor data from one or more machines, such as industrial machines. The system may identify one or more sensors that are experiencing vibrational anomalies. In various embodiments, the system: collects and analyzes vibration data for a set of one or more vibration-related sensors of one or more industrial machines; determines an occurrence of one or more anomalies based on the vibration data as compared to a threshold; tracks anomalies in collected vibration data for the one or more industrial machines of the facility; generates a report of vibration data for the one or more vibration-related sensors of the facility; and reports industrial machines in the facility that may deviate from a target performance.

A numerical control device for machining a workpiece while performing vibration cutting in which a tool and the workpiece are relatively vibrated by driving a first axis that drives the tool or a second axis that drives the workpiece, includes a parameter adjustment unit that adjust a parameter related to a vibration condition for the vibration cutting, based on the amount of cutting load generated on the first axis or the second axis when the vibration cutting is performed, and a controller that controls the vibration cutting using the adjusted parameter.

While monitoring the condition of a machine, vibration data is often collected for analysis by an experienced analyst. Systems and methods for analyzing vibration spectra associated with machine condition monitoring are disclosed herein. A system may be configured to collect vibration data from one or more vibration sensors, generate a vibration spectrum of the vibration data, and generate a spectral plot of the vibration spectrum. The system may receive a selection of a region of the spectral plot and generate a modifiable window of the vibration spectrum that is embedded within the spectral plot. The system may display a set of graphing tools along with the modifiable window that enable a user to make modifications to the window. The system may detect the modifications and update the modifiable window accordingly.

A numerical control device for controlling a main shaft, which is a rotating shaft for a workpiece, a drive shaft that drives a tool for vibration cutting of the workpiece in an X-axis direction, and a drive shaft that drives the tool or the workpiece in a Z-axis direction, includes: a storage unit that stores a machining program for vibration cutting of the workpiece; and a control computation unit that calculates a specific point that the tool passes during vibration cutting on the basis of a tolerance value, which is an allowable error in machining of a corner of the workpiece, and generates a vibration waveform of the tool indicating a movement path of the tool passing the specific point, in which the control computation unit controls movement and vibration of the tool in accordance with the machining program and the vibration waveform.

A failure location specifying device, a failure location specifying method, and a failure location specifying program capable of specifying locations of various failures occurring in a mechanism unit of a machine efficiently are provided. A failure location specifying device includes: a failure history database that stores a specific frequency band occurring resulting from a failure of a machine in correlation with at least an event code indicating a location of the failure; an input unit that receives data related to vibration during operation of the machine as an input; and an output unit that matches the specific frequency band to a frequency included in the data related to vibration to specify the location of the failure and outputs the event code.

There are disclosed a vibration control device and a vibration control method that control shaft torsional vibration and machine stand vibration without installing a special sensor or measurement instrument. A vibration control device includes an amplification factor change unit that changes an amplification factor of an amplification unit used for amplifying a deviation between a command value and a detection value in a servo amplifier, a vibration detection unit that measures the frequency and the amplitude of vibration superimposed on a moving part, and a filter change unit that changes a filter based on the frequency and the amplitude detected by the vibration detection unit.