Disclosed are an automatic welding system and method for large structural parts based on hybrid robots and 3D vision. The system comprises a hybrid robot system composed of a mobile robot and an MDOF robot, a 3D vision system, and a welding system used for welding. The rough positioning technique based on a mobile platform and the accurate recognition and positioning technique based on high-accuracy 3D vision are combined, so the working range of the MDOF robot in the XYZ directions is expanded, and flexible welding of large structural parts is realized. The invention adopts 3D vision, thus having better error tolerance and lower requirements for the machining accuracy of workpieces, positioning accuracy of mobile robots and placement accuracy of the workpieces; and the cost is reduced, the flexibility is improved, the working range is expanded, labor is saved, production efficiency is improved, and welding quality is improved.

A system and method for robustly calibrating a vision system and a robot is provided. The system and method enables a plurality of cameras to be calibrated into a robot base coordinate system to enable a machine vision/robot control system to accurately identify the location of objects of interest within robot base coordinates.

A positioning device for a robot includes an end effector, in particular a surgical end effector, which has a base and a flange to which the robot can be secured, wherein the flange is connected to the base by a kinematic system which has at least two joints. The flange can be adjusted from a first position relative to the base, in particular at least substantially on a circular path or straight line, to a second position by the kinematic system, the second position being spaced apart from the first position. An orientation means reorients the flange from a first orientation in the first position into a second orientation in the second position, the second orientation being rotated about a reference axis by at least 75 degrees, in particular relative to the first orientation, as a result of an adjustment from a first position into a second position.

A measurement system including: reflectors mounted on a robot; a measuring apparatus including a laser head, wherein the measuring apparatus includes a controller, the controller is configured to conduct: a coordinate relationship acquisition process for acquiring a position and a direction of a measuring-apparatus coordinate system with respect to a robot coordinate system by emitting a laser beam from the laser head toward reference reflection portions provided in a base portion of the robot, and based on a reflected light; and a head drive control process which controls a direction of the laser head by receiving coordinate data of the reflector recognized by a controller of the robot, and by making a control command to change the direction of the laser head using the coordinate data which is received and the position and the direction of the measuring-apparatus coordinate system with respect to the robot coordinate system.

A system and method for robustly calibrating a vision system and a robot is provided. The system and method enables a plurality of cameras to be calibrated into a robot base coordinate system to enable a machine vision/robot control system to accurately identify the location of objects of interest within robot base coordinates.

A control device comprising a processor configured to receive information on a captured image from an imaging device capturing an image from an operator, control a robot including a robot arm on which a stamp that forms a marker on an object and an end effector that performs work on a work target are allowed to be provided by being replaced, perform correlation between a robot coordinate system that is a coordinate system relating to the robot and an image coordinate system that is a coordinate system relating to the captured image, and perform the correlation based on a plurality of coordinates of a predetermined portion of the robot arm in the robot coordinate system and a plurality of coordinates of the plurality of markers in the image coordinate system when the plurality of markers are formed on the object by the stamp.

A system for calibration of a robot includes an imaging system (136) including two or more cameras (132). A registration device (120) is configured to align positions of a light spot (140) on a reference platform as detected by the two or more cameras with robot positions corresponding with the light spot positions to register an imaging system coordinate system (156) with a robot coordinate system (150).

A process for marking the real position and real orientation of a tool in relation to the manipulator arm of a robot. The process utilizes the amplitude measurements of acoustic signals and the flight time measurement of the acoustic waves emitted by an acoustic probe of the tool and reflected by the fixed reference elements. The position of the center of reference of the probe relative to the end of the manipulator arm is determined. The axes X and Y defining the plane of the probe along reference axes X and Y of known orientations are oriented so that the modification of the position and of the orientation of the probe in the reference frame can be defined. The displacements of the manipulator arm are managed by the controller based on the position of the probe in relation to the manipulator arm and the reference orientation of the probe.

A control device comprising a processor wherein the processor is configured to receive information relating to a first captured image from a first camera capable of capturing an image, perform a command relating to drive of the robot having a hand holding a workpiece based on the information, perform correlation between a robot coordinate system which is a coordinate system relating to a robot and a first image coordinate system which is a coordinate system relating to the first captured image, and perform the correlation, based on a coordinate in the robot coordinate system of a predetermined site of the hand holding the workpiece when the workpiece is located at each of a plurality of positions inside an imaging region of the first camera and a coordinate in the first image coordinate system of the workpiece when the workpiece is located at each of the plurality of positions.

A method for calibrating a system with a conveying apparatus and at least a first robot includes determining the positions of at least three measuring points of a first component transported by the conveying apparatus in a first transport position using the first robot. The method further includes determining the position of at least one of the measuring points in a second transport position using the first robot, or determining the positions of at least two of the measuring points of the component in a third transport position and the position of at least one other measuring point in the third transport position or at least one of these measuring points in a fourth transport position using at least one second robot.