A method for controlling a human-robot collaboration (HRC) system wherein the HRC system includes at least one manipulator having an end effector. The method includes using the end effector in a first operating mode, wherein the end effector is operated with reduced power; monitoring whether a desired object is manipulated when the end effector is used in the first operating mode; and increasing the power used to operate the end effector in order to use the end effector in a second operating mode when the monitoring indicates that the desired object is being manipulated.

A jointed mechanism includes a passive pendulum system attached to and suspended from the multi-axis robot. The system includes one or more position sensors configured to measure a joint angle on the pendulum system, at least one arm, and an end-effector attached to a distal end of the pendulum system. A controller implements a method to selectively control motion of the robot in a plurality of control modes. The control modes include a Cooperative Mode and an Autonomous Mode. The controller is configured to detect contact with the end-effector when operating in the Autonomous Mode, and to automatically initiate a control action in response to the contact. The pendulum system may be a parallelogram arrangement.

A work assisting system includes a sensor unit that detects a position and an orientation of at least one body part of a worker; a supply unit that supplies a part or a tool to the worker; and a cell controller that controls the supply unit, the cell controller including a machine learning unit that constructs a model by learning a work status of the worker on the basis of the detected position and orientation, and a work status determining unit that determines the work status of the worker by using the constructed model. The supply unit selects the part or tool on the basis of the determined work status and changes the position and orientation of the part or tool on the basis of the position and orientation of the at least one body part.

A robotic system includes a jointed mechanism, position sensors, and a controller. The mechanism has an end-effector, and further includes actively-controlled joints and passive joints that are redundant with the actively-controlled joints. The position sensors are operable for measuring joint positions of the passive joints. The controller is in communication with the position sensors, and is programmed to execute a method to selectively control the actively-controlled joints in response to the measured joint positions using force control and/or a modeled impedance of the robotic mechanism. Possible control modes in impedance control include an Autonomous Mode in which an operator does not physically interact with the end-effector and a Cooperative Control Mode in which the operator physically interacts with the end-effector.

An aspect of the present invention prevents a robot from being subjected to an excessive load even when operated by an inexperienced user. Provided is a human-cooperative robot system including a robot and a control device that controls the robot. The robot is provided with a sensor that detect an external force applied to the robot. The control device stops the operation of the robot when the detected external force is equal to or greater than a first threshold, and issues a warning when the detected external force is equal to or greater than a second threshold exceeding the first threshold.

An aspect of the present invention prevents a robot from being subjected to an excessive load even when operated by an inexperienced user. Provided is a human-cooperative robot system including a robot and a control device that controls the robot. The robot is provided with a sensor that detect an external force applied to the robot. The control device stops the operation of the robot when the detected external force is equal to or greater than a first threshold, and issues a warning when the detected external force is equal to or greater than a second threshold exceeding the first threshold.

A robot includes a robot arm, a first force sensor configured to detect an external force, and a vibration sensor configured to detect vibration of the robot arm. The robot resets the first force sensor based on a detection value of the vibration sensor. The force sensor is desirably provided further on a proximal end side than the robot arm.

The invention relates to a device and a method of controlling a robot manipulator, which includes a sensor for detecting an external force during an interaction of the robot manipulator with an environment. The proposed method is characterized in that a force-time curve is determined for the external force acting on the robot manipulator detected by the sensor, and, if the value of the detected external force is higher than a defined threshold value, a safety mode of the robot manipulator is activated, which controls a movement speed and/or a movement direction depending on the detected external force, wherein the movement speed and/or the movement direction of the robot manipulator is/are controlled depending on predetermined medical injury parameters before the safety mode is activated.

A production system includes a robot, a robot controller, and a person detection part. The controller includes first speed comparison unit that has the function of activating a power cutoff unit so as to stop an operation of the robot when a current speed exceeds a predetermined reference speed; and an external-force comparison unit that has the function of activating the power cutoff unit so as to stop the operation of the robot when a current force applied to the robot exceeds a predetermined reference force. The controller disables the functions of the first speed comparison unit and the external-force comparison unit while the person detection part detects the absence of the operator in the cooperative operation space.

Methods and data processing systems for a simulation and handling of anti-collision management for an area of a production plant performed by a data processing system are provided. At least one robot performing robotic operations and at least one human performing human operations are at least partially operated simultaneously in the same area, and collision events are identified and remedied.