A manual work station, in particular a manual work station for manufacturing and/or a manual work station for packaging, comprising a work area accessible to a worker, the manual work station having at least one robotic arm, the manual work station having a safety device, which is designed in such a way that the robotic arm cooperates in a contact-free manner with the worker in the work area. The invention furthermore relates to a control unit for controlling the sequencing of a manual work station.

In various embodiments, safe robot operation is achieved by combining commercial, off-the-shelf, safety-rated components with the inherent safety-design mechanism of the robot to provide various allowable power levels to robotic actuators and thereby limit the forces and/or speeds generated by robotic appendages driven by the actuators.

A robot includes a movable unit that is movable in a first region and a second region. In a case where a first portion of the movable unit is positioned within the second region, a speed of the first portion is not 0 and is limited to a speed lower than the maximum speed of the first portion in a case where the first portion is positioned within the first region.

A robot system comprises an intrusion detector which detects that a person has entered into a monitoring area established around a robot, an installation table which supports the robot, a light emitting device which brightens a surface of the installation table, and a control device which receives a signal outputted by the intrusion detector and controls the light emitting device. The control device causes the light emitting device to emit light when it is detected that the person has entered into the monitoring area.

Various embodiments for enforcing safe operation of machinery performing an activity in a three-dimensional (3D) workspace includes computationally generating a 3D spatial representation of the workspace; computationally mapping 3D regions of the workspace corresponding to space occupied by the machinery and a human; and based thereon, restricting operation of the machinery in accordance with a safety protocol during physical performance of the activity.

Various embodiments for enforcing safe operation of machinery performing an activity in a three-dimensional (3D) workspace includes computationally generating a 3D spatial representation of the workspace; computationally mapping 3D regions of the workspace corresponding to space occupied by the machinery and a human; and based thereon, restricting operation of the machinery in accordance with a safety protocol during physical performance of the activity.

A robot controlling device inputs an operation state of a worker from a sensor. The robot controlling device calculates a position vector and a velocity vector of each of the robot and the worker from the operation state of the robot and the operation state of the worker, generates a risk determination area (an area where the robot is stopped, an area where the robot is evacuated, and an area where the robot is decelerated) around each of the robot and the worker, determines a risk based on overlapping between the generated risk determination area of the robot and the generated risk determination area of the worker, generates a collision avoidance trajectory in which collision between the robot and the worker is avoided from a result of the determination, and controls the robot based on the generated collision avoidance trajectory.

Safety system (100) for an industrial environment (10) comprising a robotic machine wherein at least a moving head (12) of the robotic machine is movable within a first area (1) and a second area (2) of the industrial environment (10), the safety system (100) comprising: a light curtain (110) extending between a first vertical support (112) and a second vertical support (114) to cover both the first area (1) and the second area (2); a head position sensor (130) adapted to detect the position of the moving head (12) within the first area (1) and the second area (2); a safety control unit (140);
wherein the light curtain (110) comprises a first couple of two TOF sensors (F1, F3) respectively positioned on the first and second vertical supports (112, 114), the safety control unit (140) being adapted to process output signals received from the TOF sensors (F1, F3) and the head position sensor (130) so as to selectively and dynamically secure the first area (1) and the second area (2).

Spatial regions potentially occupied by a robot (or other machinery) or portion thereof and a human operator during performance of all or a defined portion of a task or an application are computationally estimated. These “potential occupancy envelopes” (POEs) may be based on the states (e.g., the current and expected positions, velocities, accelerations, geometry and/or kinematics) of the robot and the human operator. Once the POEs of human operators in the workspace are established, they can be used to guide or revise motion planning for task execution.

Spatial regions potentially occupied by a robot (or other machinery) or portion thereof and a human operator during performance of all or a defined portion of a task or an application are computationally estimated. These “potential occupancy envelopes” (POEs) may be based on the states (e.g., the current and expected positions, velocities, accelerations, geometry and/or kinematics) of the robot and the human operator. Once the POEs of human operators in the workspace are established, they can be used to guide or revise motion planning for task execution.