A gearbox is coupled to a shaft of a motor. The gearbox is configured to be rotated by the motor. An encoder is coupled to the shaft of the motor. The encoder is configured to detect a shaft position. The encoder is configured to produce a position stream indicative of the shaft position. A coupling is configured to receive a separate machine shaft. A controller is coupled to the encoder and the motor. The controller is configured to receive the position stream from the encoder and produce a drive signal to rotate the motor.

Provided is a servo amplifier system performing a multi-axis control for multiple axes, in which the multiple axes includes a first axis group which an axis to be locked, at the time of power supply abnormality in the multi-axis control, belongs to, and a second axis group which an axis to be subjected to servo-off belongs to, the servo-off being made before the axis belonging to the first axis group is locked at the time of the power supply abnormality.

One example embodiment of the present invention is a control system for an actuator that is controlled by a pulse width modulation (PWM) signal. The control system includes at least two controllers that are connected to the actuator. Each of the controller sends an independent sequence of PWM signal to the actuator. The actuator is controlled by a combination of the PWM signals from all the controllers together. The controllers are synchronized by a clock signal that provides a sequence of periodic clock interval and the PWM signal from each controller occupies a separate and non-overlapping clock interval from the PWM signal of other controllers.

A device for estimating an internal temperature of an electric motor. The electric motor has a stator core extending cylindrically in a direction of an axis and around which a coil is wound, a rotor arranged rotatably around the axis, and a case that houses the stator core and the rotor, the coil being cooled by a first cooling liquid in the case. The device estimates the internal temperature by using a thermal circuit that regards a temperature of the first cooling liquid after heat reception from the coil as a first temperature equal to a temperature of the case.

A drive controller comprises an evaluation unit to receive and evaluate a first item of feedback information from a motor connected to the drive controller, a control-signal block connected to secure inputs of the drive controller to receive condition control signals and to provide the condition control signals as input signals, a drive-signal block connected to the evaluation unit to calculate a first speed and/or a first position on the basis of the first item of feedback information on at least a first channel and to provide a first speed signal and/or a first position signal, a programmable logic unit connected to the control-signal block and the drive-signal block to realize the safety functions and the speed signal and/or the position signal to provide switch-off signals, and an output unit connected to the logic unit and to secure outputs of the drive controller to output switch-off signals on safety-switch-off paths.

A production system, a drive and an operating method provide the functions of quality measurement and mechanism diagnosis. The production system has a hierarchical processing structure. The drive includes a real system driving module and a virtual system driving module. The real system driving module generates a mechanism real operation parameter information. In a system identification mode, the drive creates at least one virtual mechanism model. The drive generates a mechanism stimulation operation parameter information according to a processing strategy of a controller, the mechanism real operation parameter information and the at least one virtual mechanism model. The controller performs a quality measurement operation, performs a mechanism diagnosis operation and/or adjusts the processing strategy according to the mechanism real operation parameter information and the mechanism stimulation operation parameter information.

Provided is a servo amplifier system performing a multi-axis control for multiple axes, in which the multiple axes includes a first axis group which an axis to be locked, at the time of power supply abnormality in the multi-axis control, belongs to, and a second axis group which an axis to be subjected to servo-off belongs to, the servo-off being made before the axis belonging to the first axis group is locked at the time of the power supply abnormality.

A system is provided that predicts motor wear and failures before they occur. Telemetry data from motors in a motor application is collected and predictive algorithms are used to determine when a motor is aging and when it may fail. Identifying a potential failure in these types of applications can help mitigate risk of other equipment failures and realize cost savings. In one example, a motor aging detection system is provided that includes one or more DC motors, and a motor controller coupled to each motor. The motor controller reads three phase currents from each motor and converts the phase currents to digital values, calculates telemetry data including applied voltages, back electric-motive force, inductance, and resistance of each motor at periodic intervals, stores this telemetry data for each motor in a memory. An age detection circuit retrieves this information from the memory and determines age factors of the motor.

A control device configured to control an operation of a motor includes: a communication state detecting section configured to detect a communication state of a communication device; and an operation control section configured to restrain the operation of the motor in a case where received power of a signal externally received by the communication device is less than a predetermined threshold.

A production system, a drive and an operating method provide the functions of quality measurement and mechanism diagnosis. The production system has a hierarchical processing structure. The drive includes a real system driving module and a virtual system driving module. The real system driving module generates a mechanism real operation parameter information. In a system identification mode, the drive creates at least one virtual mechanism model. The drive generates a mechanism stimulation operation parameter information according to a processing strategy of a controller, the mechanism real operation parameter information and the at least one virtual mechanism model. The controller performs a quality measurement operation, performs a mechanism diagnosis operation and/or adjusts the processing strategy according to the mechanism real operation parameter information and the mechanism stimulation operation parameter information.