The present disclosure relates to a system and a method for validating the validity of a sensor, in particular, validating the validity of a sensor using a control limit. The present disclosure provides a method for validating the validity of a sensor using a control limit, including inferring a posterior distribution of a parameter in a Bayesian technique using a prior distribution of the parameter of sensor data and historical data of the sensor, setting a target credible interval for the posterior distribution of the parameter and setting a control line of the sensor data using the set credible interval, and validating the validity of the sensor by monitoring whether the actual measurement data of the sensor deviates from the control line.

According to the present disclosure, it is possible to set the control limit based on the Bayesian inference and validate the validity of the sensor from the actual sensor data reliably using the control limit.

An abnormality detection method for detecting an abnormality of an encoder provided for a robot includes: obtaining corrected position information according to commanded position information output from a controller that designates the rotational position of a motor and an output signal output from the encoder; and, determining, after comparing the corrected position information with the detected position information according to the output signal output from the encoder, the abnormality of the encoder, if there is a difference greater than or equal to a predetermined value between the corrected position information and the detected position information. The controller removes a vibration component of the robot corresponding to the weight of an attachment load from the commanded position information and compensates for a time delay to obtain the corrected position information.

Provided are a computer system, and a method and a program for operation verification that easily know the operation of a machine tool more exactly. The computer system acquires operating data while a machine tool operates for a predetermined time, generates computer graphics virtually showing that the machine tool operates for the predetermined time from the acquired data, acquires an image of the machine tool that has taken for the predetermined time, and compares the image with the computer graphics for the predetermined time. The computer system also notifies the abnormality if an abnormality has been detected as the result of the comparison.

An exoskeleton comprising a plurality of support structures, and a plurality of joint mechanisms each joint mechanism rotatably coupling at least two of the plurality of support structures. A sensor discrepancy detection system can be operable to compare sensor output data from a user operated force moment sensor and at least one torque sensor of a joint mechanism. A controller can be configured to recruit at least one substitute sensor from a first sensor group of based on an identified discrepancy between the sensor output data and to execute a remedial measure associated with a safety mode of the exoskeleton for safe operation of the exoskeleton.

A robot including a motor is used to machine a workpiece. The robot further includes the following components: a controller configured to output a speed command and commanded-position information; an encoder; a position sensor configured to output, as a differential signal, the amount of displacement of the position of the workpiece W from a predetermined position; a servo driver configured to control the motor upon receiving the speed command, the output signal of the encoder, and the differential signal; and a safety unit configured to detect a fault in the encoder. When controlling the motor based on the speed command, the output signal, and the differential signal, the servo driver sends the differential signal to the controller. The controller sends the safety unit new commanded-position information, which is generated by adding a correction value based on the differential signal to the commanded-position information.

A robot control device that controls a robot including a driving section configured to drive an arm based on an operation command value and a first encoder section configured to output a first encoder value, the robot control device including a first command-value comparing section, a first mutual monitoring section, a second command-value comparing section, a second mutual monitoring section, and a power interrupting section. The first-command value comparing section performs comparison processing for a command value and a first encoder value and outputs a first command value comparison result. The second command-value comparing section performs comparison processing for the command value and the first encoder value and outputs a second command value comparison result. The first mutual monitoring section and the second mutual monitoring section output an interruption signal based on the first command value comparison result and the second command value comparison result.

A detection system and detection method for the sensors of a robot. A detection system installs three sensors at the motor side and power output terminal of the robot. A detection unit detects the normal or abnormal state of three sensors to index the abnormal sensor for maintenance, and two normal sensors are selected for keeping the robot safety operation without stop.

Provided are a computer system, and a method and a program for operation verification that easily know the operation of a machine tool more exactly. The computer system acquires operating data while a machine tool operates for a predetermined time, generates computer graphics virtually showing that the machine tool operates for the predetermined time from the acquired data, acquires an image of the machine tool that has taken for the predetermined time, and compares the image with the computer graphics for the predetermined time. The computer system also notifies the abnormality if an abnormality has been detected as the result of the comparison.

An abnormality detection method for detecting an abnormality of an encoder provided for a robot includes: obtaining corrected position information according to commanded position information output from a controller that designates the rotational position of a motor and an output signal output from the encoder; and, determining, after comparing the corrected position information with the detected position information according to the output signal output from the encoder, the abnormality of the encoder, if there is a difference greater than or equal to a predetermined value between the corrected position information and the detected position information. The controller removes a vibration component of the robot corresponding to the weight of an attachment load from the commanded position information and compensates for a time delay to obtain the corrected position information.

A robot including a motor is used to machine a workpiece. The robot further includes the following components: a controller configured to output a speed command and commanded-position information; an encoder; a position sensor configured to output, as a differential signal, the amount of displacement of the position of the workpiece W from a predetermined position; a servo driver configured to control the motor upon receiving the speed command, the output signal of the encoder, and the differential signal; and a safety unit configured to detect a fault in the encoder. When controlling the motor based on the speed command, the output signal, and the differential signal, the servo driver sends the differential signal to the controller. The controller sends the safety unit new commanded-position information, which is generated by adding a correction value based on the differential signal to the commanded-position information.