The present technology comprises methods of manufacturing an orthodontic appliance. For example, a method can include forming an orthodontic appliance in an intermediate configuration by a casting process. The method can further include securing the appliance to a shape forming fixture such that the appliance assumes a desired configuration. The shape forming fixture can comprise a gingiva portion including a surface having a shape corresponding at least in part to a gingiva of a patient and a securing portion carried by the gingiva portion and configured to releasably secure to a portion of the appliance. The method can further include setting a shape of the appliance while the appliance is secured to the shape forming fixture.

An orthodontic bracket that forms a slot for receiving an archwire. The slot extends through the orthodontic bracket along an archwire axis. The slot is delimited in directions radially of the archwire axis by a slot base surface, an opposite slot cover surface and two opposite slot side surfaces. Further, the slot has an open side that is provided by a gap within one of the slot side surfaces in a dimension along the archwire axis.

A device for correcting misaligned teeth, the device including an arc element; and at least two transmission elements, wherein each of the at least two transmission elements is configured to cooperate with a respective tooth surface and includes a respective coupling portion wherein each of the at least two transmission elements is connected or connectable in the respective coupling portion with the respective arc element in a force transmitting manner, wherein the arc element has an overall parabolic cambered shape that is adapted to a lower jaw or an upper jaw of a patient, wherein the arc element includes at least one activation section which is arranged between two adjacent transmission elements of the at least two transmission elements and configured so that the arc element is at least locally elastically deformed in an installed condition of the device.

In an embodiment, a method of manufacturing customized ceramic labial/lingual orthodontic brackets by additive manufacturing may comprise measuring dentition data of a profile of teeth of a patient, based on the dentition data, creating a three dimensional computer-assisted design (3D CAD) model of the patient's teeth, and saving the 3D CAD model, designing a virtual 3D CAD bracket structure model for a single labial or lingual bracket structure based upon said 3D CAD model, importing data related to the 3D CAD bracket structure model into an additive manufacturing machine, and directly producing the bracket with the additive manufacturing machine by layer manufacturing from an inorganic material including at least one of a ceramic, a polymer-derived ceramic, and a polymer-derived metal.

In an embodiment, a method of manufacturing customized ceramic labial/lingual orthodontic brackets by additive manufacturing may comprise measuring dentition data of a profile of teeth of a patient, based on the dentition data, creating a three dimensional computer-assisted design (3D CAD) model of the patient's teeth, and saving the 3D CAD model, designing a virtual 3D CAD bracket structure model for a single labial or lingual bracket structure based upon said 3D CAD model, importing data related to the 3D CAD bracket structure model into an additive manufacturing machine, and directly producing the bracket with the additive manufacturing machine by layer manufacturing from an inorganic material including at least one of a ceramic, a polymer-derived ceramic, and a polymer-derived metal.

A method of manufacturing pre-formed, customized, ceramic, labial/lingual orthodontic clear aligner attachments (CCAA) by additive manufacturing (AM) may comprise measuring dentition data of a profile of teeth of a patient, based on the dentition data, creating a three dimensional computer-assisted design (3D CAD) model of the patient's teeth using reverse engineering, and saving the 3D CAD model, designing a 3D CAD structure model for one or more CCAA on various parts of each tooth, importing data related to the 3D CAD CCAA structure model into an AM machine, directly producing the CCAA in the ceramic slurry-based AM machine by layer manufacturing, enabling the provider to deliver patient-specific CCAA's by an indirect bonding method to the patient's teeth to improve the efficacy and retention of the clear aligners.

Systems, methods and apparatus are provided through which in some implementations an orthodontic apparatus includes a plurality of brackets, wherein each of the plurality of brackets includes a carbon-nanotube forest upon a carbon-nanotube bonding substrate that is adhered to a lingual bracket bonding surface, forming a plurality of carbon-nanotube bonding substrates.

In some embodiments, apparatuses, and methods are provided herein pertaining to orthodontic devices. In some embodiments, a hybrid attachment for orthodontic use comprises a body, wherein the body comprises an archwire slot, wherein the archwire slot is configured to receive an archwire, a bonding surface, wherein the bonding surface is configured to bond to a facial surface of a patient's tooth via an adhesive, and wherein the bonding surface is located on a first side of the body, and a facial surface, wherein the facial surface has a nonnegative draft normal to the facial surface of the patient's tooth, wherein the facial surface is configured to releasably retain a removable orthodontic aligner, and wherein the facial surface is located on a second side of the body.

An orthodontic bracket apparatus and method for treating a malocclusion includes a bracket base having an angulated posterior facing surface and which is matingly and releasably positioned adjacent to an anterior facing surface of a patient's tooth; a multiplicity of bracket bodies releasably and adjustably engageable with the bracket base; and an arch wire simultaneously engageable within an arch wire slot defined in each of the bracket bodies to exert first, second and third order movements to the maloccluded tooth; and wherein the bracket base remains affixed to the patient's tooth throughout the multiple step orthodontic treatment regimen selected by the treating clinician.

The reinforced ceramic orthodontic bracket is a ceramic bracket reinforced with a metal base. The bracket is bonded to a user's tooth and accepts an alignment wire for adjusting an orientation of the tooth based on forces provided by the alignment wire. A tooth-contacting side of the bracket includes a metal base to counteract the relatively low tensile strength and ductility of the ceramic. An opaque layer is included between the ceramic and metal base for masking the color of the metal so that the bracket blends in with the natural color of the tooth.