The invention is a system and method for forming a dental appliance. A control module may be configured to receive data concerning a dental model and determine a toolpath for creating a pre-cut substrate based on the data. A cutting module may be configured to create the pre-cut substrate based on the toolpath. A forming module may be configured to apply a second substrate to the pre-cut thermoforming substrate received from the cutting module and form a dental appliance from the pre-cut substrate and the secondary substrate. The method may include receiving data concerning a dental model, determining a toolpath for cutting a substrate into a pre-cut thermoforming substrate based on the data, pre-cutting a first substrate based on the toolpath to form a pre-cut substrate, applying a second substrate to the pre-cut substrate, and thermoforming a dental appliance from the pre-cut substrate and the second substrate.

The invention is a system and method for forming a dental appliance. A control module may be configured to receive data concerning a dental model and determine a toolpath for creating a pre-cut substrate based on the data. A cutting module may be configured to create the pre-cut substrate based on the toolpath. A forming module may be configured to apply a second substrate to the pre-cut thermoforming substrate received from the cutting module and form a dental appliance from the pre-cut substrate and the secondary substrate. The method may include receiving data concerning a dental model, determining a toolpath for cutting a substrate into a pre-cut thermoforming substrate based on the data, pre-cutting a first substrate based on the toolpath to form a pre-cut substrate, applying a second substrate to the pre-cut substrate, and thermoforming a dental appliance from the pre-cut substrate and the second substrate.

The machining station can include a table; at least three robots each having a multi-axis mover secured to the table, and a gripper opposite the table, the robots being interspaced from one another on the table; and a controller. The controller controls the robots to hold a workpiece in a coordinated manner. The computer numerical command (CNC) machine-tool system machines the workpiece while the workpiece is held by the robots. The workpiece can be moved into and out from the machining station with a trolley which slidingly engages a trolley path formed within the table.

A debris control apparatus is provided for selective assembly and disassembly with a cutting tool. The debris control apparatus includes a debris control enclosure and a mounting assembly for mounting the enclosure to the cutting tool. The enclosure comprises a vacuum opening assembled and in fluid communication with a vacuum conduit, the vacuum conduit connected to a vacuum source, for extracting the debris from the enclosure. The enclosure and vacuum conduit may be sized, shaped, and contoured to reduce recirculation of debris within the enclosure.

The present invention relates to a method for producing a dental restoration, comprising the steps of generating (S101) a three-dimensional dataset for describing the spatial shape of the dental restoration in a blank; adding (S102) the spatial shape of the dental restoration to a dataset of the blank; and integrating (S103) spatial data for holding pins for fixing the dental restoration into the three-dimensional dataset of the blank by a machine learning algorithm (103).

The present invention is a rapid pill canister adapter production system which provides a machine which will accept as input the details of a certain pill or tablet, such as its shape, size, weight and the like and produce a part for use within the pill canister of an automatic pill dispenser to properly line up the pills for dispensing. Once designed and verified, the device would rapidly produce the part for immediate use by the pharmacy. This would enable pharmacies to install new medications into their automatic pill dispensers with very minimal delay.

A computerized method of machining a workpiece including, prior to machining the workpiece, establishing, based on empirical data obtained from machining activity at an earlier time, an historical mapping indicating pairings of depth of cut and rpm at which undesirable chatter (UDC) did not occur during machining activity at an earlier time using at least one given type of milling machine, at least one given type of cutting tool and at least one given type of workpiece material, prior to commencing machining of the workpiece, programming a machine tool to machine the workpiece using a given type of milling machine, a given type of cutting tool and a given type of workpiece material at at least one depth of cut and rpm, which, based on the historical mapping, avoid UDC and operating the machine tool in accordance with the programming to machine the workpiece.

The invention relates to a dental milling machine which has a closed milling chamber (12). Said milling chamber has an air inlet opening and an outlet which are substantially opposite each other relative to the milling chamber and generate an air stream. Said air stream sweeps over a machining area in which a milling tool subjects the workpiece to a milling machining step. One end of the milling chamber (12), in particular the front end, has a door that can be opened. The base (42) of the milling space (12) runs at least partially at an angle and in particular is rounded off and the outlet (40) is connected to the lowest region of the base (42).

A computerized method of machining a workpiece including, prior to machining the workpiece, establishing, based on empirical data obtained from machining activity at an earlier time, an historical mapping indicating pairings of depth of cut and rpm at which undesirable chatter (UDC) did not occur during machining activity at an earlier time using at least one given type of milling machine, at least one given type of cutting tool and at least one given type of workpiece material, prior to commencing machining of the workpiece, programming a machine tool to machine the workpiece using a given type of milling machine, a given type of cutting tool and a given type of workpiece material at at least one depth of cut and rpm, which, based on the historical mapping, avoid UDC and operating the machine tool in accordance with the programming to machine the workpiece.

A milling device for milling an antenna structure out of the metal layer of a flexible product, while the product is being passed through a milling gap between a milling cutter and a die, using a light emitter to output a light strip that crosses through the milling gap in or transversely to a running direction of the product, wherein the light strip is dimensioned, and the milling cutter and the die are intended to be arranged, such that the milling cutter and the die shadow the light strip at the two longitudinal edges thereof, before a light receiver receives the light strip, and using the light receiver to output a signal that reproduces the width of the milling gap to a controller, and outputting an adjusting signal at least to an adjusting drive that influences the width of the milling gap between the milling cutter and the die.