Method for generating a machining program of a plunge mulling machine tool, comprising the steps of: establishing a machining to be performed on a workpiece; acquiring first machining information that indicates stable cut conditions of the machine tool for the workpiece; acquiring second machining information that indicates engagement cut conditions of the machine tool during the machining on the workpiece; carrying out a determination of the rotation speeds of the machine tool during the machining on the basis of the second machining information and the first machining information; wherein the machining program is generated on the basis of the determination carried out.

Methods involving adding a removable fixating material to a partially manufactured workpiece to stabilize a plurality of partially formed objects therein for subsequent manufacturing. In one example, a workpiece of interconnected structures is manufactured comprising precursors to the discrete objects as a function of a workpiece computer model. Manufacturing the workpiece further includes forming valleys between adjacent partially formed objects so that interconnecting portions remain to interconnect the partially formed objects. Further, the methods include removing the interconnecting portions so as to liberate the plurality of objects from one another. In some embodiments, a temporary frame is formed from the workpiece along with the plurality of objects during manufacturing.

A mold machining method using an endmill, the contour of a cross section of the mold being concave and continuous in an area, a ratio of the maximum to the minimum of radius of curvature of the contour of a portion of the area (a first area) being 2 or greater, and a blade of the endmill having a second area where the contour of a cross section is similar to the contour of the first area, the method comprising the steps of: determining a spiral path of the endmill such that each point of the first area is machined by a portion of the second area, corresponding to said each point in the similarity, and a radial interval between the spiral tool path is maximized while keeping surface roughness of the machined mold at or below a predetermined value; and machining the mold along the path.

A simulation method for milling by use of a dynamic position error includes the steps of: (a) generating a milling surface from a numerical control code, the milling surface having a plurality of grid points, the numerical control code having a position command; (b) calculating a normal vector for each of the plurality of grid points on the milling surface; (c) feeding back a position feedback of each of the plurality of grid points by the controller of the machine tool, and deriving a corresponding three-axis dynamic position error of the milling surface according to the position command and the position feedback; (d) calculating a component of the normal vector for the three-axis dynamic position error so as to obtain a normal-vector error value of the corresponding grid point; and, (e) displaying undercutting information of the normal-vector error value of the corresponding grid point on the milling surface.

The present invention relates to an actively dampened centerless grinding process for a centerless grinding machine having wheels, between which there is arranged a part to be ground, and heads carrying the wheels, which process has moving the wheels closer to one another by applying pressure on the part for the grinding thereof, such that vibrations are generated in the grinding machine due to grinding, measuring the vibrations due to grinding, and introducing, depending on the measurement, an active damping force (F.sub.act) parallel to the force flow of the grinding machine and by means of using an inertial actuator acting directly on one of the heads, such that the vibrations due to grinding are attenuated.

An electronically controlled substrate working apparatus, such as a CNC controlled milling machine, drill press or lathe. The apparatus comprises a tool configured to remove material from the substrate, a spindle motor coupled to the tool, a feed motor configured to cause relative movement between the tool and the substrate along a feed path, a controller configured to control the spindle motor and the feed motor and a tool load measurement structure configured to provide a tool load value to the controller. The controller is configured to compare the load on the tool with stored or calculated first compliance values for a first location along the feed path and second compliance values for a second location along the feed path. The controller is further configured to cause the feed motor, the spindle motor or a combination thereof to take an action selected from a first set of response actions for the first location in the event that the load falls outside the first compliance values and to take an action selected from a second set of response actions for the second location in the event that the load falls outside the second compliance values. A method of operating the apparatus is also disclosed.

In a method for 3D radius correction in CNC milling, a mill path of an original milling tool producing a surface contour on a workpiece is calculated for an original milling tool based on dimensions of the mill cutter tip, with the positions of the mill cutter tip specified by an NC program. A surface normal of an end face milling surface and a surface normal of a circumferential milling surface are then specified, for each position of the mill cutter tip taking into account dimensional differences between an actually available milling tool and the original milling tool. By specifying along the mill path a spatial orientation of the milling tool axis, a correction vector is specified from the milling tool orientation, dimensional differences and the surface normals, and the workpiece is machined by traversing the mill path with the actual milling tool under consideration of the correction vector.

A system and method for making made-to-order architectural millwork of custom dimensions; including the design of wood joints and a system for deploying them within the overall structural design of individual architectural millwork units, as well as methods for online design and ordering, automated writing of machine code, robotic part preparation, and simplified on-site installation. With the automation and generation of digital code for manufacturing custom architectural components, this method makes the formation of distributed manufacturing centers possible. Through this method and with minimum re-tooling and/or training, these centers are able to produce custom millwork more efficiently and effectively than traditional custom millwork woodshops.

The present invention relates to a method for parallelized simulation of the movement of a machine component in or near a work object, wherein: a planned trajectory of the machine component is divided into several trajectory portions; a simulation of at least a first trajectory portion and a second trajectory portion is performed at least partly in parallel yielding simulation results, wherein the simulation comprises determining incidents, preferably collisions, along the trajectory portions; at least the simulation results of the first trajectory portion and the second trajectory portion are merged yielding a merged simulation result; and the merged simulation result is outputted.

Methods involving adding a removable fixating material to a partially manufactured workpiece to stabilize a plurality of partially formed objects therein for subsequent manufacturing. In one example, valleys are formed in a workpiece between adjacent partially formed objects so that interconnecting portions remain to interconnect the partially formed objects. Then, the removable fixating material is installed in the valleys, and once the removable fixating material has hardened, the workpiece is further processed to at least remove the interconnecting portions. In some embodiments, a mold is used to install the removable fixating material into the workpiece. In some embodiments, a prefabricated temporary frame is used for installing the removable fixating material into the workpiece. In some embodiments, a temporary frame is formed from the workpiece along with the plurality of objects during manufacturing.