A method for monitoring an optical lens manufacturing process at a first lens manufacturing side, the method including: a manufacturing data collecting, during which sets of manufacturing data indicative of at least a manufacturing process parameter and/or a manufacturing device parameters and/or an operator parameter and/or an environment parameter at the first lens manufacturing side are collected; a manufacturing information generating, during which at least one manufacturing information indicative of at least a manufacturing process parameter and/or a manufacturing device parameters and/or an operator parameter and/or an environment parameter at a second lens manufacturing side is generated based on the collected manufacturing data.

A tool path generation method includes inputting a first function derived from a polynomial expression including a plurality of coefficients representing a first curved surface, generating a first tool path based on the first function, inputting the first tool path to an NC device of a machine tool and machining a workpiece by relative movement between a tool and a workpiece along the first tool path, measuring the shape of the workpiece at a plurality of measurement points on a surface of the machined workpiece, calculating, for each of the measurement points, a symmetrical position with respect to the first curved surface in a direction perpendicular to the first curved surface as a correction point, obtaining a second function representing a second curved surface based on a series of position data of the correction points, and generating a second tool path based on the second function.

A real-time calculation system capable of computing the industrial optical performance and yields of a prescription laboratory is disclosed. The system uses statistical analysis to determine the compensation factors that can be applied to given products, Semi-Finish, materials, or lens designs to increase the lab yields. Using a monitoring and configuration system, the user tracks the evolution of the laboratory's performance and identifies areas in which yields are impacted. The user defines how the calculation system will optimize the laboratory's performance, such as by defining how the compensation factors will be calculated and applied.

A system that can analyze and modify a point map file corresponding to a lens design is described. The lens design is optimized to meet a patient's ophthalmic prescription. However, a digital surfacing machine may not be physically capable of producing on a lens blank a lens curvature required by the prescription and defined by the point map file. The system takes into account limitations of physical characteristics of the digital surfacing machine, such as the diameter and speed of movement of the cutting tool, and modifies the point map file so that the digital surfacing machine can produce the lens curvature on the lens blank.

A polishing machine is described in which a surface treatment tool is moved across the surface of a workpiece in accordance with a predefined tool-path, in order to carry out the desired treatment process. The tool-path is non-periodic and preferably pseudo-random. Various techniques are described for generating data representing the tool-path to be followed. A technique is also described for determining optimum control parameters used to control the polishing machine for a given tool-path. The surface treatment may be a shaping technique in which material is removed from the surface, or a technique for adding material to the surface of the workpiece, or a technique for modifying the surface or a region under the surface of the workpiece.

A polishing machine is described in which a surface treatment tool is moved across the surface of a workpiece in accordance with a predefined tool-path, in order to carry out the desired treatment process. The tool-path is non-periodic and preferably pseudo-random. Various techniques are described for generating data representing the tool-path to be followed. A technique is also described for determining optimum control parameters used to control the polishing machine for a given tool-path. The surface treatment may be a shaping technique in which material is removed from the surface, or a technique for adding material to the surface of the workpiece, or a technique for modifying the surface or a region under the surface of the workpiece.

A system that can analyze and modify a point map file corresponding to a digital lens design is described. The digital lens design is optimized to meet a patient's ophthalmic prescription. However, a digital surfacing machine may not be physically capable of producing on a lens blank a lens curvature required by the prescription and defined by the point map file. The system takes into account limitations of physical characteristics of the digital surfacing machine, such as the diameter and speed of movement of the cutting tool, and modifies the point map file so that the digital surfacing machine can produce the lens curvature on the lens blank.

This disclosure includes methods and systems for producing ophthalmic lenses. Some methods include identifying a plurality of zones within a spatial representation of a lens blank, selecting, for each of the zones, one or more parameters for producing the lens, and producing the lens by removing material from the lens blank according to the one or more parameters of each of the zones.

A lens supply system has: an initial shape data obtaining unit that obtains initial shape data of a spectacle lens; a shape data correcting unit that corrects the initial shape data such that, when a base curve of an initial lens manufactured based on the initial shape data is defined as a first base curve, a predetermined lens having a second base curve lower than the first base curve is defined as a target spectacle lens, prismatic effects which light rays in respective visual line directions passing through a center of an eye assumed in optical design receive from the initial lens coincide with or approach prismatic effects which the light rays receive from the target spectacle lens; and a spectacle lens manufacturing unit that manufactures a spectacle lens based on the corrected initial shape data.

An electronic lens processing system that tracks a lens design product used in the manufacture of a lens at a manufacturing facility is described. The system creates a work order for manufacturing the lens, where the manufacturing process can include machining a surface curvature on a lens blank by a lens grinding machine, and where the surface curvature is specified by a lens design. The system displays the work order on an electronic screen, and the work order includes the manufacturing facility's brand for the manufactured lens. A user can select the brand on the work ticket to obtain source information for the lens design used to manufacture the lens.