There is disclosed a system architecture for automated modification of computer program code for a manufacturing machine, comprising: an interface for receiving an identification of an item and at least one modification to be made to the item; a memory for storing templates of computer program code, the memory associating each template with an item; and a processor for adjusting at least one template associated with the item by modifying the at least one template with a value associated with the at least one modification.

The invention provides a circular knitting machine for prompting a knitting machine status instantaneously based on a cloth surface status of a fabric, comprising a needle cylinder, a camera module capable of photographing the fabric during doffing, an information processing unit, and an encoder. A camera lens of the camera module does not rotate with the needle cylinder, and a shooting timing of the camera lens is controlled by photographing signals. The information processing unit receives image data generated by the camera module, and compares the images, when there is a difference between the two consecutive image data on a same vertical line, a knitting machine status is prompted. The encoder generates pulse signals when the needle cylinder rotates, the encoder outputs the pulse signals to the camera module or the information processing unit, and the receiver counts the pulse signals to generate the photographing signals.

A method of making a bespoke knitted compression garment. The method comprises providing a representation of a body part on which the compression garment is to be worn (S102), the representation comprising a plurality of datapoints. A desired pressure configuration to be applied by the compression garment on the body part is determined (S104). Representation courses around the representation are defined (S106). Sets of datapoints for each representation course are selected (S107). A curve for each set of datapoints and a circumference value of each curve is calculated (S108, S109). A pressure to be applied by each course is determined (S111) and a material for knitting, and a number of needles for each representation course, is determined based on the course pressure of the associated material course, a strain characteristic of the material, and the circumference value of the associated curve (S112). A garment is knitted according to the number of needles and the material (S113, S114).

Apparel patterns may be generated as a function of custom apparel information provided by a user, such as one or more measurements, colors, etc., such that the user can have apparel custom-knitted to their particular size and shape without having to acquiesce the high expense and long wait times typically associated with custom-fit clothing. After a custom apparel pattern is generated, a custom-knitted article can be manufactured based on the pattern by transmitting appropriate information to a knitting machine. Data produced while generating custom apparel patterns can be stored and used to optimize and improve the manufacturing of customized knitwear for subsequent users. Further, such data can be shared with third parties such that manufacturers or others can utilize one or more beneficial aspects of the present disclosure without having to implement all of the functionality that would otherwise be required to obtain such benefits.

Custom-fit versions of knitted articles are produced according to digital representations of objects for which the articles are to be manufactured. The digital representations, optionally augmented by surface fitting algorithms, allow for accurate scaling of pattern-specified stitch counts for pattern elements representing the article taking into account wales and courses densities for the material(s) from which the article is to be made. Displayed dimensionally-accurate representations of the custom-fit articles allow for user-specified style and fit preferences to be made and a final digital pattern of the article to be produced. Machine instructions representing pattern pieces to be knitted are automatically produced from the final digital pattern of the article for a target computerized knitting machine and the custom-fit article then manufactured according to the machine instructions.

Methods for fabrication of articles, in particular knitted articles, using computer-controlled machines. A 3D model of the article is characterized by a 3D polygonal mesh defining a surface of the 3D model. A streamline is drawn on the 3D model, and used to define a set of isolines over the surface described by the 3D polygonal mesh. The isolines are quantized into equidistant points along their respective lengths and a cut line traversing each of the isolines is defined. Courses are defined by connecting quantization points of the isolines based on knitting rules to produce a 2D knitting map containing apexes. Apex attraction may be performed on a first portion of the 2D knitting map by decreasing a spatial distance between respective ones of the apexes. The 2D knitting map is subsequently converted to knitting instructions for a computer-controlled knitting machine.

Methods for fabrication of articles, in particular knitted articles, using computer-controlled machines. A 3D model of the article is characterized by a 3D polygonal mesh defining a surface of the 3D model. A streamline is drawn on the 3D model, and used to define a set of isolines over the surface described by the 3D polygonal mesh. The isolines are quantized into equidistant points along their respective lengths and a cut line traversing each of the isolines is defined. Courses are defined by connecting quantization points of the isolines based on knitting rules to produce a 2D knitting map containing apexes. Apex attraction may be performed on a first portion of the 2D knitting map by decreasing a spatial distance between respective ones of the apexes. The 2D knitting map is subsequently converted to knitting instructions for a computer-controlled knitting machine.

A copper ion-complexed poly gamma-glutamic acid (γ-PGA)/chitosan (CS)/cotton blended antibacterial knitted fabric and a preparation method includes chitosan that is crosslinked with poly gamma-glutamic acid, then a copper-ammonia complex ion solution is added to prepare a spinning solution. The spinning solution is wet spun and then stretched, washed with water, finished, washed with water, and dried to get copper ion-complexed poly gamma-glutamic acid/chitosan composite fibers. The blended antibacterial knitted fabric is then prepared by using cotton fiber yarns and the composite fibers. There is a very high coordination coefficient between carboxyl groups of gamma-PGA and amino groups of CS, so the structure is stable. Poly-gamma glutamic acid can be used as water-retaining agent and heavy metal ion adsorbent, which can increase the loading rate of copper ions.

Computer based systems and methods for designing and manufacturing consumer products, including knit footwear uppers, and the like. The system provides digital controls for the customization of knitted components, including complex multi-structured knitted components. The system simulates deformations of knit structures and allows the user to control and visualize compensations in the structure(s) of the knitted component to better match between an intended knit design and the actual physical knitted component outcome. They system may manufacture/fabricate a knitted component based on the predicted/estimated deformation behavior of the knit.

The disclosure discloses a control method of pattern loading for a high speed double needle bar warp knitting machine. Through disposing two or more than two high speed FIFO pattern data cache regions on a shog controller, a data read-write conversion function of each cache region continuously and automatically is respectively realized. Needle collision caused by guide bar shogging during pattern loading is avoided. Pattern loading steps of the double needle bar warp knitting machine are simplified; the work intensity is reduced; and the work reliability is improved.