Patent classifications
G05B2219/45214
Method for detecting phase on gear, method for producing gear, method for detecting position on edge of workpiece, and machine tool for detecting phase on gear
A method for detecting a phase on a gear includes obtaining a first determination result indicating whether the gear has been detected at a first detection position. A second determination result indicating whether the gear has been detected at a second detection position is obtained. A third angle between the first and second angles is obtained. A third determination result indicating whether the gear has been detected at a third detection position is obtained. The first angle is replaced with the third angle when the third and first determination results are same, or the second angle is replaced with the third angle when the third and first determination results are different. The phase on the gear is detected based on an angle that is between the first angle and the second angle.
SYSTEM AND METHOD FOR CONTROLLING GEAR MOUNTING DISTANCE USING OPTICAL SENSORS
The present disclosure is directed toward a system that includes a first optical sensor, a second optical sensor, and a gear feature controller. The first optical sensor measures a plurality of first distances measured from a first reference point to a surface provided between a pair of adjacent teeth among a plurality of teeth circumferentially distributed about a first side of a gear. The second optical sensor measures a plurality of second distances measured from a second reference point to a surface along a second side of the gear opposite the first side. The gear feature controller configured to determine a stock removal amount of the gear based on the first distances and the second distances.
System and method for controlling gear mounting distance using optical sensors
The present disclosure is directed toward a system that includes a first optical sensor, a second optical sensor, and a gear feature controller. The first optical sensor measures a plurality of first distances measured from a first reference point to a surface provided between a pair of adjacent teeth among a plurality of teeth circumferentially distributed about a first side of a gear. The second optical sensor measures a plurality of second distances measured from a second reference point to a surface along a second side of the gear opposite the first side. The gear feature controller configured to determine a stock removal amount of the gear based on the first distances and the second distances.
Method and apparatus for the gear manufacturing machining of a workpiece by a diagonal generating method
The present disclosure relates to a method for the gear manufacturing machining of a workpiece by a diagonal-generating method, in which the workpiece is subjected to gear tooth machining by the rolling off of a tool, wherein an axial feed of the tool takes place during the machining with a diagonal ratio given by the ratio between the axial feed of the tool and the axial feed of the workpiece. According to the present disclosure, the tool has a conical basic shape.
METHOD AND APPARATUS FOR GEAR SKIVING
The present disclosure relates to a method for gear skiving a workpiece, wherein: in a first step, the geometry of a tool, in particular of a skiving wheel, is measured for the machining of the workpiece in a state clamped in an apparatus for gear skiving machining; and in a subsequent further step, machining kinematics are determined for the gear skiving in dependence on the measured geometry of the tool characterized in that the absolute location of a cutting edge of the tool in the apparatus is determined in the first step.
COMBINED GEAR CUTTING APPARATUS
A combined gear cutting apparatus includes a workpiece drive portion, a first processing portion holding and moving a first tool to a processing position for a workpiece, a second processing portion holding and moving a second tool to a processing position for the workpiece, and a control portion which includes a storage portion storing workpiece information indicating a configuration of the workpiece before first processing is performed, first tool information, second tool information and relative position information. The control portion includes a tooth groove configuration calculation portion calculating tooth groove configuration information of the workpiece based on the first tool information, the workpiece information and the relative position information obtained when the first processing is completed. The second tool is configured to move to a start position of second processing for the workpiece based on the tooth groove configuration information, the second tool information and the relative position information.
Internal gear machining method and internal gear machining device
An internal gear machining method and an internal gear machining device, are provided for grinding of a tooth profile of an internal gear using a barrel-shaped threaded grinding wheel. An NC device functions as a tooth profile error correction means and reduces a measured pressure angle error of a workpiece at a tooth face by correcting the radial position, the lateral position of the grinding wheel, the turning angle of the grinding wheel, and the helical motion; reduces a measured error in the direction of a tooth trace of the workpiece at a tooth face by correcting the helical motion; and reduces a measured tooth thickness error of the workpiece at a tooth face by correcting the radial position, the lateral position of the grinding wheel, and the helical motion.
ANALYSIS OF THE GEAR CUTTING PROCESS BY MEANS OF A ROLLING TEST
A gear cutting method includes: machining of a gearing of a component by a gear cutting machine, wherein during the machining, axis data of at least one machine axis of the machine, are recorded and/or wherein sensor data of a sensor of the machine, are recorded during the machining; providing the recorded axis data in relation to one revolution of the component as rotation-related axis data and/or providing the recorded sensor data in relation to one revolution as rotation-related sensor data; rolling test of the toothed component by a rolling test bench, wherein measurement data of the test are provided in relation to one revolution during the test as rotation-related measurement data; comparing the axis and/or sensor data with measurement data of the test to determine correlations between gear deviations according to measurement data of the test and machine deviations according to the axis and/or sensor data.
ADAPTIVE CENTERING
Method, comprising the method steps of: generating grinding of toothings (16), wherein a respective toothing (16) is machined by means of a plurality of grinding strokes and wherein a centering position for positioning a grinding tool (10) relative to the respective toothing (16) is predetermined for the grinding strokes, and adapting the centering position on the basis of a performance parameter (M2) of a workpiece spindle (6) accommodating the respective toothing (16).
Method for producing or machining toothing
The invention relates to a method for producing or machining a toothing (2) on a workpiece (3), in which method the workpiece, which is rotationally driven about its axis of rotation (C), is brought into rolling machining engagement with tool toothing (5) rotating about an axis of rotation (C2) which is, in particular, at a non-null crossed-axes angle to the axis of rotation of the workpiece, wherein the machining operation is automatically monitored, using sensors to record same automatically, already at the machine operation stage for a recurring irregularity originating from tool wear (52), in particular higher wear of at least one tool tooth (51) compared to other tool teeth.