A bending machine with a work area image capture apparatus has a machine frame, a longitudinally extended, fixed machine table, and a longitudinally extended press beam moved by a drive relative to the frame and guided therein. The longitudinal expanse and the press beam movement direction define a working plane establishing a front working and manipulation space and a rear machine space. An image capture apparatus above the machine table in the machine space has a capture region oriented toward the machine space and is connected with a display configured to represent the captured image of the capture region. The capture apparatus is connected with the display by an image processing processor having a coordinate transformation module configured the captured image perspective. The coordinate transformation module is connected with a wireless position determination system configured to determine the machine operator position in the working and manipulation space.

A position sensing tool for enabling topographical measurements of a working surface is provided. The tool includes sensors for mapping the tool environment and for positioning of the tool within the environment. The tool enables tracking of tool activity within the environment. The tool enables design and fabrication collaboration with other computer systems. The tool enables user and tool environment safety using tool positional, user position and tool environment awareness. Certain embodiments of the tool permit automated guidance of tasks in the tool environment.

An optimization method in which a computer ascertains expected values (E1) for actual variables (I1) of a technical process based on values (R) for target variables (Z1) of the technical process that attain the values (R) as far as possible. From data records (D), the computer provisionally selects a number (n1) of records (D) in which the variables (I1) display a minimum distance from the values (E1). The computer then ascertains expected values (E2) for the actual variables (I2) based on the values (R) and the values (E1). From the provisionally selected data records (D), the computer selects a predetermined second number (n2) of data records (D) in which the variables (I1, I2) display a minimum distance from the values (E1, E2). The computer ascertains set values (S) for the variables (Z2) for a yet-to-be-executed cycle to attain variables (Z1) as close to possible to the values (R).

A method for trim loss optimization for metal industries includes receiving a selection of one or more orders for metal trimming. The method also includes inputting the one or more orders and multiple machine parameters to a dimension conversion engine, the dimension conversion engine configured to determine a roll width and a roll length for optimally fulfilling each order using decomposition of a three dimensional problem into a two dimensional problem based on spatial decomposition. The method also includes identifying at least one metal forming or conversion machine for processing the one or more orders. The method also includes inputting one or more metal tolerances as edge trim parameters to a trim algorithm. The method also includes determining, using the trim algorithm, a number of parent rolls for fulfilling the one or more orders using the at least one metal forming or conversion machine.

Novel systems and methods for an incremental forming process to manufacture a product are disclosed herein. The system and method generally involves continuously modifying the toolpath in real-time based upon the forming force of the forming tool compared to a predicted springback error established offline from a series of simplified simulations. The system and method disclosed herein are effective to form products with complex geometries and minimizes the costs and time requirements associated with prior art techniques.

A method for recognition and compensation of an offset measure between stamping coordinates of a stamping device and laser coordinates of a laser device in a combined stamping-laser machine for processing a plate-shaped workpiece, particularly a metal sheet, includes introducing a structure into the plate-shaped workpiece by respectively using the stamping device or the laser device. A measurement variable of the introduced structure is determined respectively by the laser device or the stamping device. The measurement variable is compared with an expected variable, and a deviation of the measurement variable from the expected variable corresponds to an offset measure. The offset measure is balanced with the coordinates of the laser device in the laser coordinate system or with the coordinates of the stamping device in the stamping coordinate system in order to compensate for the offset measure between the stamping coordinates and the laser coordinates.

A material design support apparatus for supporting optimization of a design condition for a material, the material design support apparatus including: a design condition setting unit configured to set a range of a design condition for a material; a required characteristic setting unit configured to set a range of a required characteristic of the material; an exhaustive prediction point generation unit configured to generate a plurality of exhaustive prediction points within the range of the design condition; a prediction unit configured to input the exhaustive prediction points into a trained model in which a correspondence between a design condition for the material and a characteristic value of the material is learned, thereby to predict a characteristic value of the material; and a design condition adjustment unit configured to adjust a range of the design condition for the material in which a plurality of exhaustive prediction points are subsequently generated.

A frame design and a sheathing design for a design model may be produced by the systems and methods described herein. A processor in communication with a database may receive a design model comprising building specifications. The processor may define a panel in the design model and generate the frame design and the sheathing design for the panel.

An accumulated wear amount calculation section calculates a wear amount of a blade edge of a punch and a wear amount of a blade edge of a die when a tool set of the punch and the die has processed a sheet metal once. The accumulated wear amount calculation section calculates an accumulated wear amount of the blade edge of the punch and an accumulated wear amount of the blade edge of the die by accumulating wear amounts of respective times when the tool set has processed the sheet metal multiple times. A tool management information managing section manages a state of the blade edge of each punch and each die by causing a tool management information storage section to store tool management information associating a tool identification code given to each punch and each die with the accumulated wear amounts calculated by the accumulated wear amount calculation section.

A frame design and a sheathing design for a design model may be produced by the systems and methods described herein. A processor in communication with a database may receive a design model comprising building specifications. The processor may define a panel in the design model and generate the frame design and the sheathing design for the panel.