Additive manufacturing systems, methods, and computer readable media may be configured to perform a calibration. Calibrating an additive manufacturing system may include comparing a digital representation of one or more calibration marks to a calibration-CAD model that includes one or more model calibration marks, and applying a calibration adjustment to one or more CAD models based at least in part on the comparison. The digital representation of the one or more calibration marks may have been obtained using a vision system, and the one or more calibration marks may have been printed on a calibration surface according to the calibration-CAD model using an additive manufacturing machine. The calibration adjustment may be configured to align the one or more CAD models with one or more coordinates of the additive manufacturing system.

An osteotomy assistance kit includes a bone treatment assistance device and an attaching position confirmation device. The attaching position confirmation device includes a feature point indication rod to be applied via a tip portion to a feature point of the bone, a rod support unit that removably supports the feature point indication rod such that the tip portion is indicating the feature point of the bone, and a second support member that movably supports the rod support unit and indicates one of scales on the rod support unit. The bone treatment assistance device includes cutting slits, and first guide holes that guides first rods set to a predetermined positional relation. The second support member of the attaching position confirmation device is attached to the protrusion of the bone treatment assistance device.

Systems, methods, and devices for improved orthodontic treatment of a patient's teeth are provided herein. A method may include determining a movement path to move one or more teeth from an initial arrangement to a target arrangement, determining an appliance geometry for an orthodontic appliance comprising a shell and one or more integrally formed components, wherein the shell comprises a plurality of teeth receiving cavities shaped to move the one or more teeth from the initial arrangement to the target arrangement, and generating instructions for direct fabrication of the orthodontic appliance, wherein the instructions are configured to cause direct fabrication of the shell using a first material and direct fabrication of the one or more integrally formed components using a second, different material.

A method for generating a quote for fabrication of a part to be fabricated is disclosed. The method includes receiving, from a customer device associated with a customer, a design request for a part to be fabricated by a fabrication process. The design request includes a three-dimensional (3D) model file representing the part to be fabricated. The method further includes generating a feature vector for the part based on the model file and determining a total height of the part to be fabricated. Further, the method includes identifying one or more candidate orientations for the part to be fabricated and generating, as a function of a geometry of the part and a candidate orientation of the one or more candidate orientations, fabrication parameters for the part to be fabricated, wherein the fabrication parameters include a cost to fabricate the part and estimated completion date.

A method of configuring robot fleets with additive manufacturing capabilities includes receiving a request for a robotic fleet to perform a job and determining a job definition data structure based on the request. The job definition data structure defines a set of tasks to be performed in furtherance of the job. The method includes determining a provisioning configuration for each additive manufacturing system based on the task to which the additive manufacturing system is assigned, the set of 3D printing requirements, the printing instructions, and the status of the additive manufacturing system. The method includes provisioning the additive manufacturing system based on the provisioning configuration and a set of additive manufacturing system provisioning rules that are accessible to an intelligence layer to ensure that provisioned systems comply with the provisioning rules. The method includes deploying the robotic fleet based on the robotic fleet configuration data structure to perform the job.

The present disclosure relates to generation of forming instructions to form one or more three-dimensional (3D) objects. Generation of the forming instructions may include selection of one or more formation variables to form at least a portion of the one or more 3D objects. Generation of the forming instructions may include selection of a speed, feature, and/or an effect manifested in at least a portion of the formed one or more 3D objects. The forming variable(s) may be associated with a patch of a model of the 3D object.

An off-the-shelf oral splint that is operatively secured to the maxilla and mandible to assist in reduction and provide maintenance of reduction of maxillary and mandibular fractures in the edentulous or partially edentulous patient. The oral splint is fabricated into a plurality of standardized sizes. These sizes are determined by imaging a population of jaws, measuring dimensions thereof, manipulating (e.g., calculating the mean) these dimensions, and generating a size that is representative of a subset of that population. This can be done for all sizes that would represent individuals in that population. The splint itself is fabricated virtually by creating “U-shapes”, splitting them horizontally into halves, creating an evacuation channel, and generating a coupling mechanism to hold the halves together. The splint can then be printed or otherwise manufactured.

Methods and computer systems for utilizing gapless surface models in computer-aided design (CAD) applications to produce printing instructions for additive manufacturing (AM). A geometrically watertight CAD spline model of an object to be printed is received. For of a plurality of AM layers of the object, an intersection routine is performed of a plane of the layer with the geometrically watertight CAD spline model to obtain a respective smooth contour curve. For each AM layer, a plurality of hatch curves is determined within the plane of the layer and interior to the respective smooth contour curve. The smooth contour curves and the pluralities of hatch curves are stored in a non-transitory computer-readable memory medium.

A three-dimensional shaping apparatus includes a melting section providing a shaping material to a channel, a nozzle ejecting the shaping material to a shaping region of a shaping table, an ejection-amount adjusting mechanism adjusting an amount of the shaping material from the nozzle, a suction member sucking the shaping material in the channel, a memory configured to store a program, and a processor configured to execute the program so as to control the three-dimensional shaping apparatus. The processor is configured to stop the ejection of the shaping material and, thereafter, prior to resumption of the ejection of the shaping material, execute material purge processing for discharging the shaping material remaining in the melting section to a region different from the shaping region. The suction member is located closer to the nozzle than the ejection-amount adjusting mechanism in the first channel.

An apparatus for manufacturing a three-dimensional article by additive manufacturing includes a processor and an information storage device storing software instructions. In response to execution by the processor, the software instructions cause the apparatus to: receive initial data defining the three-dimensional article having an outer surface, define a shell having the outer surface of the three-dimensional article and an opposing inner surface that defines an inner cavity, define a transition zone between the inner surface of the shell and a boundary that is inside the inner cavity and generally follows the inner surface of the shell, define a lattice of arrayed unit cells that fill the inside of the boundary, the lattice is defined by connected lattice segments, and define transition segments that couple the lattice to the inner surface of the shell.