This invention concerns apparatus for generating instructions for machines of a manufacturing chain used to manufacture a workpiece. The apparatus comprising a processor arranged to receive a model based definition (MBD) of a workpiece including geometric dimensions and tolerances; receive inputs setting an additive build design for building the workpiece based upon the geometric dimensions; generate additive instructions for an additive manufacturing machine of the manufacturing chain based upon the additive build design; determine a prospective intermediate workpiece product expected from an additive build in accordance with the additive build design; determine differences between the prospective intermediate workpiece product and the model based definition of the workpiece; and generate further instructions for at least one further machine of the manufacturing chain based upon the differences.

A method of forming a three-dimensional object, is carried out by (a) providing a carrier and a build plate, the build plate comprising a semipermeable member, the semipermeable member comprising a build surface with the build surface and the carrier defining a build region therebetween, and with the build surface in fluid communication by way of the semipermeable member with a source of polymerization inhibitor; (b) filling the build region with a polymerizable liquid, the polymerizable liquid contacting the build surface, (c) irradiating the build region through the build plate to produce a solid polymerized region in the build region, while forming or maintaining a liquid film release layer comprised of the polymerizable liquid formed between the solid polymerized region and the build surface, wherein the polymerization of which liquid film is inhibited by the polymerization inhibitor; and (d) advancing the carrier with the polymerized region adhered thereto away from the build surface on the build plate to create a subsequent build region between the polymerized region and the build surface while concurrently filling the subsequent build region with polymerizable liquid as in step (b). Apparatus for carrying out the method is also described.

An additive manufacturing system enables continual production of three-dimensional objects without operator intervention. The system is configured to form an object on a planar member, rotate the planar member 180 to enable gravity to move the object from the planar member to an object transport, which carries the object to a receptacle for storage and later processing. The opposite side of the planar member is then available for manufacture of another object and the planar member is again rotated following manufacture of the object so it can be removed and carried to the receptacle. The alternating formation of objects on opposite sides of the planar member continues until a predetermined number of objects has been made. The planar member can include one or more heaters to heat the surface on which an object is formed to facilitate release of the object once the planar member has been rotated.

A system for additive metal manufacturing, including a deposition mechanism, a translation mechanism mounting the deposition mechanism to the working volume, and a stage. A method for additive metal manufacturing including: selectively depositing a material carrier within the working volume; removing an additive from the material carrier; and treating the resultant material.

A method for solid free form fabrication includes providing a dispensing head, printing one or more support material layer(s) with the dispensing head and forming vacancies within the one or more support material layer(s), and filling the vacancies within the one or more support material layer(s) with a modeling material. The method also includes straightening the modeling material with a leveler to form a three-dimensional shaped object and removing at least a portion of the one or more support material layer(s) from the three-dimensional shaped object.

Manufacturing systems with coolant supply systems and related methods. A manufacturing system includes an additive manufacturing (AM) assembly, a milling assembly, and a coolant supply system. The AM assembly includes a support assembly that supports a build component and that is in thermal communication with the build component. The coolant supply system is configured to remove heat from the support assembly by flowing the coolant through at least a portion of the support assembly. A method of operating a manufacturing system during a manufacturing process includes detecting a manufacturing mode of the manufacturing system, forming a build component via the manufacturing process, and, at least partially concurrent with the forming the build component, selectively supplying a coolant to a support assembly and/or a milling tool. The selectively supplying the coolant is based, at least in part, on the detecting the manufacturing mode.

Techniques for evaluating support for an object to be fabricated via an additive fabrication device are provided. In some embodiments, a three-dimensional representation of the object is obtained and a plurality of voxels corresponding to the representation of the object is generated. A first supportedness value may be assigned to a first voxel of the plurality of voxels based on an amount of support provided by a support structure to the first voxel, and a second supportedness value determined for a second voxel of the plurality of voxels, wherein the second voxel neighbors the first voxel, and wherein the second supportedness value is determined based on the first supportedness value of the first voxel and a weight value representing a transmission rate of supportedness through voxels of the plurality of voxels.

A system for additive metal manufacturing, including a deposition mechanism, a translation mechanism mounting the deposition mechanism to the working volume, and a stage. A method for additive metal manufacturing including: selectively depositing a material carrier within the working volume; removing an additive from the material carrier; and treating the resultant material.

A method of forming a three-dimensional object, comprises providing a carrier and an optically transparent member having a build surface, the carrier and the build surface defining a build region therebetween; filling the build region with a polymerizable liquid; irradiating the build region through the optically transparent member to form a solid polymer from the polymerizable liquid while concurrently advancing the carrier away from the build surface to form the three-dimensional object from the solid polymer, while also concurrently: (i) continuously maintaining a dead zone of polymerizable liquid in contact with the build surface, and (ii) continuously maintaining a gradient of polymerization zone between the dead zone and the solid polymer and in contact with each thereof, the gradient of polymerization zone comprising the polymerizable liquid in partially cured form. Apparatus for carrying out the method is also described.

A printer pressing assembly for forming material layers is provided. The printer pressing assembly includes a support assembly having a support surface, a driver and a press stop. The driver is able to change an elevation of the support surface relative to an elevation of the press stop. A nozzle is capable of dispensing a material onto the support surface. Further, a press is positionable opposite to the support surface and capable of moving relative to the support. Additionally, the press stop is capable of being elevated above the support surface so as to engage an abutment surface of the press to set a pre-determined distance between the contact surface of the press and the support surface.