A system/method for executing a program accessing a plurality of subroutines/libraries; invoking a first subroutine providing the program with axis data having offset values in accordance with a workpiece coordinate system; invoking a second subroutine providing the program with geometric data about a geometric of an additive manufacturing tool and setting a tool offset point of the tool at a distance above a substrate surface; receiving a workpiece identifier from an HMI; invoking a third subroutine providing the program with rapid plasma deposition part programming instructions and rapid plasma deposition features from one of the libraries based on the workpiece identifier; invoking a fourth subroutine verifying the instructions and the rapid plasma deposition features; and invoking a fifth subroutine enabling the program to request an additive manufacturing system to deposit a layer on the substrate surface by the additive manufacturing tool via the additive manufacturing process.

Apparatus for producing finished dental restorations at the dentist's chair side from 3D CAD data. These restorations may be manufactured from ceramics, metals and polymers via subtractive means i.e. milling and grinding. A polar compact mechanism has been employed with the implementation of an inverse kinematic transform in the machine control to allow Cartesian programming. The margin following tool path is very computationally intensive and requires many minutes of calculation time and numerical control programs in excess of 10 mb for a typical restoration. Conventionally this would require the user to wait several minutes before running the machine which would increase the wait time for both the patient and the doctor. This problem is solved by allowing the program to be generated in parallel with the machine in the process of actually cutting the restoration.

The present invention provides a method (200) of modifying a shoe-last, comprising: acquiring (201) current digital data representing a foot shape; providing (202) reference digital data representing a shoe-last shape to be modified; comparing (203) the current digital data with the reference digital data to design patch shapes and patch positions; providing a shoe-last corresponding to the reference digital data; producing (204) patch elements corresponding the patch shapes: and applying (204) the patch elements on the shoe-last in accordance with the patch positions obtaining a modified shoe-last. The production and the application of the patch elements on the shoe-last are performed by employing an additive manufacturing technique.

A control system for a machine, operating on a worksite is associated with an implement, which perform additive construction operations in accordance with a pre-determined implement control plan. The system includes a positioning system, one or more implement control actuators, and a controller. The positioning system is configured to determine positioning signals associated with, at least, a terrain of the worksite and any worksite objects existing thereon. The controller determine an available zone, in which the machine and implement are capable of executing the additive construction operations within the available zone, based on the positioning signals and the pre-determined implement control plan, and determine an operation zone, relative to a desired additive construction site on the worksite, within the available zone, wherein parameters of the operation zone are based, at least in part, on the available zone, the machine configuration, and the pre-determined implement control plan.

A data processing apparatus includes:

a receiving unit: that receives first data defining a shape and a color of a three-dimensional object; and

a generating unit, wherein when two or snore color components interfere with each other in one voxel as a result of performing a halftoning process for each of plural color components based on color information in the first data, the generating unit generates color voxel data by assigning any one of the two or more color components as color information of the one voxel and assigning the remaining color components of the two or more color components as color information of voxels present around the one voxel.

A data processing apparatus includes: a receiving unit that receives first data defining a shape and a color of a three-dimensional object; and a generating unit, wherein when two or more color components interfere with each other in one voxel as a result of performing a halftoning process for each of plural color components based on color information in the first data, the generating unit generates color voxel data by assigning any one of the two or more color components in the first data as color information of the one voxel, using a density ratio of colors corresponding to the two or more color components in the first data.

An example system for printing three-dimensional (3D) objects includes a computer processor and a computer memory including instructions that cause the computer processor to receive a 3D model of a 3D object to be printed. The computer memory also includes instructions that cause the computer processor to generate a perforated brim model of a perforated brim object to be printed based on the 3D model. The perforated brim model includes a perforation pattern. The computer memory also further includes instructions that cause the computer processor to cause a 3D printer to print the perforated brim object and the 3D object. The perforation pattern of the perforated brim object is to be coupled to the 3D object.

Various embodiments include a system having: a computing device configured to model deformation in a set of manufactured components by: forming a pre-exposure statistical distribution of measured coordinates describing the set of manufactured components from a pre-exposure three-dimensional (3D) depiction of a first sample of the manufactured component, and forming a post-exposure statistical distribution of measured coordinates describing the set of manufactured components from a post-exposure 3D depiction of a second sample of the manufactured component; calculating a difference between parameters of the pre-exposure statistical distribution and parameters of the post-exposure statistical distribution; and adjusting an expected deformation model for the set of manufactured components based upon the difference between parameters of the pre-exposure statistical distribution and the post-exposure statistical distribution, to model the deformation of the manufactured component.

A system and method for improving the production of objects with fully defined CAD models by generating CAD slice files from the native CAD geometries for use by AM machines. An electronic processing element receives the CAD model having a native and/or neutral format with metadata, determines a desired resolution, slices the CAD model to create the slice files having a slice format (e.g., point, edge, surface, volume) and retaining the metadata, and evaluates the slice files to determine whether the resolution has been achieved. If so, the slice files are sent to the AM machine. If not, a new desired resolution is determined and the CAD model is re-sliced, which may include combining the slice files to regenerate the CAD model. A support structure for the object may be analysed, and if distortion is predicted, a modified CAD model may be created and sliced to create modified slice files.

Generating tool path data for an additive manufacturing apparatus comprises providing object design data in which at least a part of a physical object is represented by a line. A section of the line is then sliced using an intermediate slicing layer that is provided between first and second physical build layers of the additive manufacturing apparatus. The slicing generates an intermediate layer point at the intersection of the section of the line and the intermediate slicing layer, with the intermediate layer point being located between the first and second physical build layers. The intermediate layer point is then projected to a projected build layer point that lies within a physical build layer of the additive manufacturing apparatus. The projected build layer point is used to provide tool path data for that physical build layer. A similar process can be used in which the physical object is represented by a surface.