A component manufacturing method includes a step of calculating, for a plurality of keyholes formed on a skin and disposed in a row along a first axial direction on the skin, a first imaginary line that passes an average position in a second axial direction perpendicular to the first axial direction and is parallel to the first axial direction, a step of calculating, for a plurality of keyholes formed on a frame and disposed in a row along a third axial direction on the frame, a second imaginary line that passes an average position in a fourth axial direction perpendicular to the third axial direction and is parallel to the third axial direction, and a step of superimposing the skin and the frame such that the first imaginary line and the second imaginary line coincide.

A system for locating the position of a component includes, an image capture device, the image capture device being configured to capture an image of a component, a working implement mounted in fixed relation to the image capture device, a positioning system configured to adjust a position of the image capture device and the working implement in relation to the component, and an image processing module in communication with the image capture device, the imaging processing module being configured to receive the image from the image capture device and to identify at least one feature of the component. The positioning system is configured to adjust the position of the image capture device based on a location of the identified feature within the image to align the image capture device with the identified feature, and to align the working implement with the identified feature based upon an offset between the image capture device and the working implement.

An automated system for manipulating a workpiece includes a machining device, a locating device configured to determine a position of a workpiece, and a positioning system operatively connected to the machining device and being configured to adjust a position of the machining device to align a centerline of the machining device with a longitudinal axis of the workpiece, based upon the determined position of the workpiece. The machining device includes a stabilizing mechanism to engage the workpiece to maintain the workpiece in the determined position, and a cutting element for performing a machining operation on the workpiece.

A machine tool controller includes: a servo control unit that generates a positional error based on a difference between a position command for moving a tool and a present position of the tool and generates a drive command for a motor that moves the tool based on the positional error; and a displacement meter that measures a machining surface displacement amount of the workpiece. The servo control unit includes: a compensation amount calculating unit that calculates a shape error of the workpiece with respect to a desired shape for each rotation angle of the workpiece based on the measured machining surface displacement amount and obtains a compensation amount of the positional error based on the calculated shape error of the workpiece; and a first compensation unit that compensates the positional error for each rotation angle of the workpiece based on the calculated compensation amount.

A tool-support system for working on holes of a surface. The tool-support system includes two rails fixed to the surface and having imprints regularly distributed over their length, and a mobile tool-support including a mobile optical system capturing an image of the surface. For each rail, at least one wheel is adapted to be moved on the rail, and includes on its rolling strip counter-imprints complementary to the imprints. A mobile tool carries a working tip, and a control unit is configured to control the movement of the mobile tool-support, of the tool and of the optical system to analyze an image captured by the optical system and to detect the presence of a hole. A tool-support system of this kind can therefore move along the rails without slipping while detecting the holes to work on them.

A method for position correction of a machine relative to a work piece. The machine may be provided with an end effector. The work piece may be engaged with the end effector. A force or a moment resulting from engaging the work piece with the end effector may be measured. A pose error may be determined from the force and/or the moment, wherein the pose error may define a misalignment of the end effector. The end effector may be repositioned an amount equal to the pose error to correct the misalignment. One application may involve torqueing nuts with a nut runner, which may be accomplished through the use of an automated machine such as a robot.

A method for position correction of a machine relative to a work piece. The machine may be provided with an end effector. The work piece may be engaged with the end effector. A force or a moment resulting from engaging the work piece with the end effector may be measured. A pose error may be determined from the force and/or the moment, wherein the pose error may define a misalignment of the end effector. The end effector may be repositioned an amount equal to the pose error to correct the misalignment. One application may involve torqueing nuts with a nut runner, which may be accomplished through the use of an automated machine such as a robot.

A system and method can include a module including at least one actuation assembly configured to transition between an inactive configuration and an active configuration. The system include at least one sensor configured to obtain data that is indicative of an operating parameter, and at least one processor configured to be electronically coupled to the guidance module and the at least one sensor. The at least one processor is configured to, in response to 1) input received from the at least one sensor that is indicative of the measured operating parameter, and 2) received input that is indicative of an actual drilling direction that is deviated from the predetermined drilling direction, adjust an extent that the actuation assembly is in the active configuration.

A system is disclosed for autonomously teaching one or more working points in an apparatus configured to process disks during manufacture. The apparatus including an end effector with a gripper for holding a disk and a robotic unit configured to move the end effector between working points throughout the apparatus. The system comprises one or more servers configured to execute method steps. The steps comprise leveling the gripper in a first position with respect to a first fixture; determining a location of the gripper in the first position, and determining a location of a center of the disk in the first position with respect to the first fixture.

Drilling apparatus and method, the apparatus comprising: a first robot (10); a first member (30) (e.g. a pressure foot) and a drilling tool (38) both coupled to the first robot (10); a second robot (12); and a second member (52) coupled to the second robot (12); wherein the apparatus is arranged to press the members (30, 52) against opposite sides of a part to be drilled (2, 100) (e.g. an aircraft panel) so as to hold the part (2, 100) and prevent deflection of at least a portion of the part (2, 100); and the first member (30) and the drilling tool (38) are arranged such that the drilling tool (38) may drill into the portion of the part (2, 100) of which deflection is opposed from the side of the part (2, 100) pressed against by the first member (30). The robots (10, 12) may be robotic arms.