A band saw including a frame, at least two, spaced apart, rotatable wheels supported by the frame, a blade looped around the wheels, where rotation of at least one wheel causes the blade to move around the wheels, a detection system adapted to detect a dangerous condition between a person and the blade, and a reaction system configured to engage and stop the blade within 10 milliseconds after detection of the dangerous condition is disclosed. The reaction system may be configured to cut and grip the blade.

A control system for operation of an industrial machine includes a processor and a tangible, non-transitory, computer-readable memory communicating with the processor. The tangible, non-transitory computer-readable memory includes instructions that, in response to execution by the processor, cause the processor to perform operations including: receiving image data from an imaging device that monitors an image zone around the industrial machine, and analyzing the image data. The processor further performs operations including determining, based upon the analyzing, that the control system is functional, determining, based upon the analyzing, that the image data includes at least one of a predefined color, a predefined pattern, and a predefined shape, and transmitting a proximity signal to at least one relay module coupled between the processor and the industrial machine to halt operation of the industrial machine.

A control system for monitoring operation of an industrial machine includes a processor and a tangible, non-transitory, computer-readable memory communicating with the processor. The tangible, non-transitory computer-readable memory includes instructions that, in response to execution by the processor, cause the processor to perform operations including: receiving image data from an imaging device that monitors an image zone around the industrial machine, analyzing the image data, generating, based upon the analyzing, operational data associated with the industrial machine, and transmitting the operational data to a display that is communicatively coupled to the control system.

A monitoring system, a monitoring device, and a monitoring method that can facilitate designing of a working environment are provided. Positions of a worker and a robot in a three-dimensional space are specified, at least one protection area to secure safe work of the worker and the robot is set, whether at least one of the worker and the robot intrudes into the protection area is determined, the motion of the robot is limited when at least one of the worker and the robot intrudes into the protection area, a protection area for executing the determination is being switched from multiple set protection areas, and it is possible to set the protection area when the worker works in a common area in which a work area of the worker and a work area of the robot overlap and set the protection area when the robot works in the common area.

A band saw including a frame, at least two, spaced apart, rotatable wheels supported by the frame, a blade looped around the wheels, where rotation of at least one wheel causes the blade to move around the wheels, a detection system adapted to detect a dangerous condition between a person and the blade, and a reaction system configured to engage and stop the blade within 10 milliseconds after detection of the dangerous condition is disclosed. The reaction system may be configured to cut and grip the blade.

A method of configuring and of operating a monitored automated work cell, wherein the work cell has at least one dangerous machine and at least one monitoring device includes the following steps: transmitting machine space data defining at least one work space of the machine to a configuration apparatus for the monitoring device; generating protective space data by the configuration apparatus using the machine space data, with the protective space data defining at least one protective space of the monitoring device which encompasses the work space of the machine such that the protective space completely or partly corresponds to the work space or that the protective space is larger than the work space; and transferring the protective space data to the monitoring device so that the monitoring device monitors the protective space; and a configuration device for configuring a monitoring device monitoring an automated work cell.

The invention relates to a method of setting a plurality of part regions of a desired protected zone, in which

a) the positions of a plurality of monitoring units are detected, with each monitoring unit detecting a detection zone;
b) a maximum size of each detection zone is determined;
c) the desired protected zone is fixed in a graphical user interface;
d) the part regions to be monitored by the respective monitoring units are fixed with reference to the positions of the monitoring units, to the maximum size of the detection zones and of the desired protected zone; and
e) the part regions are assigned to the respective monitoring units.