G05B2219/49206

Displacement estimation method and thermal displacement correction method for machine tool
10496072 · 2019-12-03 · ·

A temperature of a portion of which the temperature is difficult to directly measure is accurately estimated in a simple method. In S1, information about a coolant discharging/stopping state is obtained. As the information about the coolant discharging/stopping state, a flag is used such that the flag represents 1 for the discharging state and the flag represents 0 for the stopping state. Next, in S2, temperature data is obtained from temperature sensors provided in components of a machine tool, a machining space, and a coolant tank. Next, in S3, lag process is performed for the coolant discharging/stopping state flag, and coefficients for measured temperatures of the coolant and the structure are calculated. Next, in S4, the measured temperatures are multiplied by the coefficients, and an estimated temperature of a portion to which the temperature sensor is not attached is calculated.

THERMAL DISPLACEMENT COMPENSATION DEVICE
20190354892 · 2019-11-21 ·

A machine learning device includes a model data selection unit to select, under a change in ambient temperature of a manufacturing machine, a learned model for additional learning of a thermal displacement compensation amount in each axis included in the manufacturing machine with respect to an operation state of the manufacturing machine, and a learned model storage unit to associate and store a pattern of an ambient temperature change curve indicating a transition of a change in the ambient temperature of the manufacturing machine and the learned model that is learned under the change in the ambient temperature. Based on the ambient temperature change curve stored in the learned model storage unit, the model data selection unit selects a learned model suitable for the additional learning of the thermal displacement compensation amount in each axis included in the manufacturing machine with respect to the operation state of the manufacturing machine.

TEMPERATURE COMPENSATION FOR MACHINE TOOL

A machine tool for processing a workpiece having a temperature that deviates from a pre-defined processing temperature, the machine tool comprising a base to position the workpiece on, at least one processing means for processing the workpiece, one or more actuators for moving the processing means relative to the base, a control unit for controlling the actuators, the control unit comprising a data storage for storing nominal data providing nominal dimensions of the workpiece at the pre-defined processing temperature, and at least one temperature sensor that is configured to determine one or more actual temperature values of the workpiece, wherein the at least one temperature sensor is configured to generate temperature data based on the determined actual temperature values and to provide the temperature data to the control unit.

Accuracy diagnostic device and accuracy diagnostic method for machine tool, and accuracy adjustment reservation system
11953406 · 2024-04-09 · ·

An accuracy diagnostic device includes a change amount detecting unit, a change amount recording unit, an accuracy change predictor, and an accuracy adjustment timing presenting unit. The change amount detecting unit detects a magnitude of a change in at least one of a state of a machine tool and a surrounding environment of the machine tool as a change amount. The change amount recording unit records the change amount. The accuracy change predictor predicts a future accuracy change of the machine tool using the change amount recorded in the change amount recording unit. The accuracy adjustment timing presenting unit presents a timing at which an accuracy adjustment is to be required for the machine tool based on the accuracy change predicted by the accuracy change predictor.

THERMAL DISPLACEMENT CORRECTION SYSTEM AND COMPUTER
20190294126 · 2019-09-26 ·

A thermal displacement correction system performs thermal displacement correction in cooperation with a thermal displacement correction device and a computer connected via a network. The thermal displacement correction system that corrects thermal displacement caused by processing performed by a machine comprises: the thermal displacement correction device connected to the machine; and the computer connected to the thermal displacement correction device via the network. The computer comprises: a data acquisition unit that acquires environmental data on an external environment of the machine via the network; a correction value inference unit that calculates a correction value using the environmental data; and a correction value output unit that outputs the correction value to the network. The thermal displacement correction device comprises: a correction value acquisition unit that acquires the correction value via the network; and a correction execution unit that performs thermal displacement correction using the correction value.

Method for compensating for a deviation in an operating point
10409258 · 2019-09-10 · ·

Various embodiments relate to compensating for a deviation in an operating point of a manipulator during the processing of a workpiece. A command sequence is processed for controlling the manipulator, and a piece of setpoint position information is generated. The operating point is set based on the setpoint position information. The setpoint position information is processed using a compensation parameter set for ascertaining a compensation value. The setpoint position information is adjusted according to the compensation value for compensating for a deviation between an actual position of the operating point and the setpoint position. The actual position is measured during the processing of the workpiece. A correction value is ascertained, based on a comparison between the measured actual position and the setpoint position. The compensation parameter set is adjusted during the processing of the workpiece for reducing the deviation based on the correction value.

Environmental temperature change prediction device and prediction method for machine tool
11989002 · 2024-05-21 · ·

An environmental temperature change prediction device includes an environmental temperature acquisition unit, an outside temperature acquisition unit, a plant environment pattern setting unit, a prediction model generating unit, and an environmental temperature change prediction unit. The environmental temperature acquisition unit measures a machine body temperature. The plant environment pattern setting unit defines in advance a classification rule for classifying change trends of the environmental temperature into a plurality of patterns based on data of the environmental temperature and the plant outside temperature and environmental temperature prediction models. The prediction model generating unit selects the applicable plant environment pattern and determines a parameter of the environmental temperature prediction model corresponding to the selected plant environment pattern. The environmental temperature change prediction unit predicts a change in the environmental temperature in a future by the environmental temperature prediction model generated in the prediction model generating unit.

ABNORMALITY DETERMINATION APPARATUS, NON-TRANSITORY COMPUTER READABLE MEDIUM ENCODED WITH A PROGRAM, ABNORMALITY DETERMINATION SYSTEM AND ABNORMALITY DETERMINATION METHOD
20190235470 · 2019-08-01 ·

To provide an abnormality determination apparatus, a computer readable medium, an abnormality determination system and an abnormality determination method which can simply detect an abnormality of a temperature in a machine tool without incurring cost. An abnormality determination apparatus which determines abnormality of a temperature sensor in a plurality of machine tools, in which the plurality of machine tools is equivalent machine type, is arranged in equivalent environments, are provided with a temperature sensor at equivalent positions, the abnormality determination apparatus including: a temperature data acquisition unit which acquires temperature data outputted by the temperature sensors from each of the plurality of machine tools; a comparison unit which compares the temperature data acquired by the temperature data acquisition unit; and an abnormality determination unit which determines abnormality of the temperature sensor based on a comparison result by the comparison unit.

Machine tool thermal displacement and magnification correction adjustment

A machine tool includes a workpiece holding unit to hold a workpiece. A tool holding unit holds a tool. At least one of the workpiece holding unit and the tool holding unit is drivingly rotatable or drivingly movable in a predetermined direction to machine the workpiece with the tool. Temperature sensors are attached to members constituting the machine tool. An estimator calculates an environmental temperature system thermal displacement amount due to a heat source outside the machine tool. A correction magnification processor calculates an environmental temperature system thermal displacement correction amount. Another estimator calculates a driving system thermal displacement amount due to a heat source in the machine tool. A thermal displacement correction amount adder obtains and outputs a total thermal displacement correction amount based on which the machine tool performs thermal displacement correction control.

NUMERICAL CONTROL DEVICE
20240184265 · 2024-06-06 · ·

Provided is a numerical control device capable of reducing a cycle time by performing positioning while performing a positioning error elimination operation more appropriately. A numerical control device 1 provided with: a final positioning command determination unit 14 which, when block analysis is performed on a positioning command block including a positioning error elimination operation, reads ahead the machining program and thereby determines the final positioning command that should complete the positioning by finally eliminating the positioning error; a post-positioning movement direction determination unit 15 which determines the direction of movement indicated by the command following the final positioning command; and a positioning error elimination operation determination unit 16 which, on the basis of the results of the determination by the final positioning command determination unit 14 and the post-positioning movement direction determination unit 15, determines the axis on which a positioning error elimination operation should be performed, and determines an operation for eliminating the positioning error on the determined axis on which a positioning error elimination operation should be performed.