Optimized positioning paths for multi-axis CNC machining can be generated based on the machine tool kinematics, machine axes travel limits, machine axis velocity and acceleration limits, and machine positioning methodologies. Machine axes travel limits and machine positioning methodologies are incorporated in order to ensure that the developed positioning paths do not violate machine axes travel limitations. Multi-axis positioning paths are developed to avoid collisions with dynamically changing in-process stock and other surroundings, including fixtures and both moving and non-moving components of the machine. Positioning tool path customizations give the user the flexibility to apply safety based constraints to the automatically generated tool paths. The disclosed automatic positioning path planning and optimization methods are used to develop a process for part manufacturing using CNC machining in order to reduce the manufacturing cycle time.

A system includes a first actuator and a second actuator arranged such that joint motions of the first actuator and the second actuator position a controlled parameter. A trajectory generator determines a first trajectory of the first actuator minimizing the motion of the first actuator that positions the second actuator such that each point of the reference trajectory is within a range of the second actuator. The motion of the first actuator is controlled according to the first trajectory. The trajectory generator determines a second trajectory of the second actuator based on a difference between the reference trajectory and the positions the second actuator with respect to the reference trajectory governed by the first trajectory. The motion of the second actuator is controlled according to the second trajectory.

In order to provide a tool changer that can detect an entry of a foreign substance into a turret mechanism portion or wear of a turret mechanism part, a tool changer of the present invention includes a reference phase false detection sensing portion that monitors load variations which occur in a turret drive source and detects an entry of a foreign substance into the turret mechanism portion based on a difference between the load variations and a reference load used as a reference. Moreover, the reference phase false detection sensing portion can also detect the progress of wear of the turret mechanism part based on the integral of the absolute value of a difference between the load variations which occur in the turret drive source and the reference load used as a reference.

Positional applicator devices and methods are for application of stretchable electronics relative to subsurface features of an object. In some embodiments, a positional applicator device for applying a stretchable electronic device to a surface of an object includes: a holder for a stretchable electronic device; a signal emitter positioned to direct an emitted signal toward a surface of an object; a receiver positioned to detect a return signal from the surface of the object; circuitry operably connected to the signal emitter and the receiver, the circuitry configured to compare the emitted signal with the return signal in order to identify surface and subsurface features of the object; circuitry configured to compare the identified features with a map of surface and subsurface features of the object stored in memory; and a positioner, the positioner structured to apply the stretchable electronic device to a position on the surface of the object.

A method for controlling a machine tool in which a main spindle on which a tool is mounted and a table holding a workpiece are moved relative to each other by two or more translation axes that are not perpendicular to each other and at least one rotation axis. In the method, an error in a position of the tool with respect to the workpiece due to a geometric error is corrected to calculate a command value for controlling the translation axis. The method includes a conversion step of converting the error and a correction value for correcting the error by performing a homogeneous coordinate transformation from a workpiece coordinate system to the imaginary Cartesian coordinate system, and a correction value calculation step of calculating a correction value in a command value coordinate system of the translation axis by performing a homogeneous coordinate transformation of the correction value.

A band saw machine includes a working platform, a cutting machine, a vertical displacement element causing the cutting machine to move vertically, a height sensor and a central processor. The working platform includes a reference plane for placing a workpiece. The cutting machine includes a driving wheel, a driven wheel, a band saw wound on the driving wheel and the driven wheel, and a motor that electrically drives the driving wheel. The band saw includes a starting cutting tooth and a processing cutting tooth sequentially arranged. The height sensor detects a starting cutting point of the workpiece farthest from the reference plane. The central processor receives information of a position of the starting cutting point, and controls a displacement speed of the vertical displacement element and a first rotational speed of the motor to cause the starting cutting tooth to first cut at the starting cutting point.

Positional applicator devices and methods are for application of stretchable electronics relative to subsurface features of an object. In some embodiments, a positional applicator device for applying a stretchable electronic device to a surface of an object includes: a holder for a stretchable electronic device; a signal emitter positioned to direct an emitted signal toward a surface of an object; a receiver positioned to detect a return signal from the surface of the object; circuitry operably connected to the signal emitter and the receiver, the circuitry configured to compare the emitted signal with the return signal in order to identify surface and subsurface features of the object; circuitry configured to compare the identified features with a map of surface and subsurface features of the object stored in memory; and a positioner, the positioner structured to apply the stretchable electronic device to a position on the surface of the object.

Positional applicator devices and methods are for application of stretchable electronics relative to subsurface features of an object. In some embodiments, a positional applicator device for applying a stretchable electronic device to a surface of an object includes: a holder for a stretchable electronic device; a signal emitter positioned to direct an emitted signal toward a surface of an object; a receiver positioned to detect a return signal from the surface of the object; circuitry operably connected to the signal emitter and the receiver, the circuitry configured to compare the emitted signal with the return signal in order to identify surface and subsurface features of the object; circuitry configured to compare the identified features with a map of surface and subsurface features of the object stored in memory; and a positioner, the positioner structured to apply the stretchable electronic device to a position on the surface of the object.

Positional applicator devices and methods are for application of stretchable electronics relative to subsurface features of an object. In some embodiments, a positional applicator device for applying a stretchable electronic device to a surface of an object includes: a holder for a stretchable electronic device; a signal emitter positioned to direct an emitted signal toward a surface of an object; a receiver positioned to detect a return signal from the surface of the object; circuitry operably connected to the signal emitter and the receiver, the circuitry configured to compare the emitted signal with the return signal in order to identify surface and subsurface features of the object; circuitry configured to compare the identified features with a map of surface and subsurface features of the object stored in memory; and a positioner, the positioner structured to apply the stretchable electronic device to a position on the surface of the object.

A numerical control device includes a phase-difference calculation unit that, when machining with vibrations is performed on a movement path, calculates a phase difference between a vibrational forward-moving position and a vibrational backward-moving position from a vibration amplitude-to-feed ratio between amplitude of the vibrations and a feed speed of a tool to a workpiece, a movement-path generation unit generating the vibrational forward-moving position and the vibrational backward-moving position as the movement path for each drive shaft by using the phase difference, a vibration-waveform generation unit generating a reference vibration waveform to be superimposed on the movement path for each drive shaft by using vibration conditions, a vibrational-movement-amount generation unit calculating a vibrational-movement amount on the movement path for each drive shaft by using the reference vibration waveform, and a movement-amount combining unit generating a combined movement amount for each drive shaft by adding the vibrational-movement amount to the movement path.