A method estimates a position where an abnormality has occurred. The method for estimating a position where an abnormality has occurred in a robot includes an abnormality detection step of detecting occurrence of an abnormality, and a position detection step of detecting a position where the abnormality has occurred when the occurrence of the abnormality is detected in the abnormality detection step.

A mechanical equipment control system includes a mechanical apparatus, a load ratio detection circuit, and an integration control circuit. The mechanical apparatus includes a motor which is configured to drive the mechanical apparatus. The load ratio detection circuit is configured to detect a load ratio of the motor. The integration control circuit is configured to control the mechanical apparatus based on an operation parameter while keeping the load ratio in an allowable load state.

Information is collected from a management target device having a drive unit such as a machine tool, and this collected information is more practically used. An information collection device includes a collection unit that collects, from management target devices having a drive unit, operating state information which is information indicating an operating state of the management target device while operating accompanying movement of the drive unit; and a comparison unit that extracts a plurality of sets of information matching in a predetermined condition from the operating state information thus collected, and outputs a comparison result of the plurality of sets of information thus extracted.

An actuator of a machine is controlled by a control device with a controller structure in a normal operating mode and a special operating mode. The control device determines from a position setpoint value and a position actual value a control signal for the actuator. In the normal operating mode, the setpoint values are determined using a utility program, and in the special operating mode by a system program that is different from the normal operating program. In the special operating mode, a frequency characteristic for the actuator is determined on the basis of the sequence of setpoint values and associated actual values, and an evaluation for the actuator and/or of the controller structure is performed using the frequency characteristic and parameters of the controller structure. Depending on the evaluation, a message is transmitted to an operator of the machine or to a computing device over a network.

An abnormality diagnostic method executes causing the feed axis to perform an axis operation in a predetermined diagnosis condition to obtain servo information according to a control of the servomotor, performing a frequency analysis on the obtained servo information, obtaining a damage frequency generated while the feed axis whose bearing is damaged performs the axis operation, from a result of the frequency analysis, and comparing the obtained damage frequency with a predetermined threshold to determine a presence/absence of an abnormality. In the determining, before the damage frequency is compared with the threshold, a determination whether a vibration frequency of the bearing interferes with a vibration frequency generated while a rolling element passes through a nut of the ball screw or not is performed, and the comparison is performed by setting the respective thresholds that are different in a case of the interference and a case of no interference.

Embodiments of the present invention provide automated robotic system identification and stopping time and distance estimation, significantly improving on existing ad-hoc methods of robotic system identification. Systems and methods in accordance herewith can be used by end users, system integrators, and the robot manufacturers to estimate the dynamic parameters of a robot on an application-by-application basis.

A pre-process simulation may calculate operating conditions of a machine tool by simulating a NC program and calculate predicted values indicative of the operating conditions. A real time monitoring system may compare actual values from the actual operation of a machine tool actually executing the NC program to the predicted values and determine whether to initiate a response. The operating conditions may be machine tool operating conditions. The comparison of actual values to predicted values may be based on a dynamic limit within which the predicted values fall which may vary based on the tool position, and the dynamic limit may include upper and lower limit boundaries.

A pre-process simulation may calculate operating conditions of a machine tool by simulating a NC program and calculate predicted values indicative of the operating conditions. A real time monitoring system may compare actual values from the actual operation of a machine tool actually executing the NC program to the predicted values and determine whether to initiate a response. The operating conditions may be machine tool operating conditions. The comparison of actual values to predicted values may be based on a dynamic limit within which the predicted values fall which may vary based on the tool position, and the dynamic limit may include upper and lower limit boundaries.

A sensor system for monitoring a motor that drives a machine arrangement via a rotating motor shaft, wherein a machine cycle is given by a periodic movement pattern of the machine arrangement and/or of the motor shaft, comprises an acceleration sensor for detecting an acceleration of the motor; and an electronic control unit that is in signal connection with the acceleration sensor and that is configured to carry out a comparison of the detected acceleration with at least one predefined threshold value for a wear recognition and to consider the machine cycle in the comparison. The electronic control unit is configured to automatically recognize the machine cycle based on a periodically occurring pattern in the time development of the detected acceleration of the motor.

A wheel nut engagement checking system for a vehicle delivered by a conveyor includes: a moving member disposed at one side of the conveyor; a wheel lifting apparatus disposed on the moving member, and lifting a wheel of the vehicle from the conveyor to a predetermined height; a wheel nut torque checking apparatus provided on an arm of a robot disposed on the moving member, engaging a nut runner to a wheel nut of the wheel, and checking an engage torque of the wheel nut by rotating the nut runner; and a controller controlling a speed of the moving member, lifting the wheel to the predetermined height using the wheel lifting apparatus, moving the wheel nut torque checking apparatus using the robot so as to engage the nut runner to the wheel nut, and detecting an engage torque of the wheel nut by rotating the nut runner.