A cutting processing machine includes an NC device. The NC device includes a tool diameter correction amount calculator, a processing trace calculator, and a driving controller. In a case where a processing condition includes cutting tool change information set with a change of a tool trace during cutting processing and set such that, in a case where the tool trace is changed, a control center point is fixed relative to a surface to be processed of a final processed product, the tool diameter correction amount calculator recognizes a plurality of tool traces included in the cutting tool change information and generates tool diameter correction information that includes the plurality of tool traces, positions formed with a surface to be processed, the control center point, and tool diameter correction values. The processing trace calculator generates a tool diameter correction control signal.

A method and system for aggregate programming a computer numerical control (CNC) machine that includes (a) shifting a control point from an aggregate base point to a center tip of a tool being programmed, thereby enabling tool length and diameter adjustment along with C-axis aggregate rotation during a machine activity. The shifting includes (i) activating a tilted work plane (TWP); and (ii) shifting the control point to the tip of the tool using a tool length compensation. The system and method also include (b) implementing an activity on the CNC machine using the shifted control point and C-axis aggregate rotation. In some cases, activating the TWP comprises using a special machine control code such as g-code G68.2. In some cases, shifting the control point to the tip of the tool using a tool length compensation comprises using a special machine control code such as g-code G43.

A controller uses detection information of a contact sensor or time-series data of a detection value related to a drive motor included in a rotation mechanism and/or a feed mechanism to acquire a coordinate value when a cutting tool comes into contact with a to-be-cut object or a component. The controller determines a relative positional relationship between the cutting tool and a rotation center of the to-be-cut object based on coordinate values when the cutting tool comes into contact with the to-be-cut object subjected to turning work or a reference surface whose relative positional relationship with the rotation center of the to-be-cut object is known at least at two positions different from a rotation angle position of the cutting tool during the turning work.

In a method for 3D radius correction in CNC milling, a mill path of an original milling tool producing a surface contour on a workpiece is calculated for an original milling tool based on dimensions of the mill cutter tip, with the positions of the mill cutter tip specified by an NC program. A surface normal of an end face milling surface and a surface normal of a circumferential milling surface are then specified, for each position of the mill cutter tip taking into account dimensional differences between an actually available milling tool and the original milling tool. By specifying along the mill path a spatial orientation of the milling tool axis, a correction vector is specified from the milling tool orientation, dimensional differences and the surface normals, and the workpiece is machined by traversing the mill path with the actual milling tool under consideration of the correction vector.

A workpiece machining device includes a positional deviation correction unit configured to correct a positional deviation of a radius end mill by detecting a positional deviation between a real contour line and an ideal contour line of the radius end mill. The positional deviation correction unit calculates a first correction value configured to make a center of a first arc section formed into an arc shape at a corner portion of the ideal contour line and a center of a second arc section formed into an arc shape at a corner portion of the real contour line to be identical to each other in a plane perpendicular to the rotational axis, and corrects a machining point by the radius end mill using the first correction value.

A cutting processing machine includes a processing machine body and an NC device. The NC device includes a tool diameter correction amount calculator, a processing trace calculator, and a driving controller. The processing machine body includes a processing unit and a tool trace controller. In a case where, as a processing condition, an offset amount between a control center point of a tool trace and a center point of a nozzle is set, the processing trace calculator generates a tool trace control signal for causing the control center point to be displaced relative to the center point of the nozzle by the offset amount in a predetermined direction. The processing machine body controls the tool trace based on the tool trace control signal such that the control center point is displaced relative to the center point of the nozzle in the predetermined direction.

Disclosed is a position controller for a tilting head in a machining center. The position controller includes an offset attachment having a body combined to the tilting head and a spherical contact secured to the body, an offset detector built in the machining center such that the offset detector move out into a process area of the machining center and automatically detects a tool offset from a contact point with the spherical contact, a storing unit individually storing first and second tool offsets by respective rotation positions of the tilting head, and an operator generating a transform offset of the first tool offset by a rotational transform and a center error vector from the transform offset and the second tool offset. Accordingly, the center error of the tilting head is automatically detected and corrected in the machining center.