Fabrication methods and structures for three dimensional medical implants are provided.

Embodiments of the invention described herein thus provide systems and methods for providing improved surgical implants. Embodiments of the implants may include a thin porous sheet formed on a mandrel. The porous sheet that is formed has an interconnected pore structure that may be compressed by a heat compression mold without losing porosity. Additional membrane materials or other layer materials may be applied to one of the face surfaces of the porous sheet or to one of the edges of the porous sheet. For example, a solid membrane surface may be compressed, bonded, welded, or secured a surface face or an edge of the porous sheet. The solid membrane may be compressed or laminated to the upper surface, lower surface, or both. The solid membrane may be welded to at least one edge of the porous sheet (by, for example, being butt welded, thermally bonded, or heat compressed to the at least one edge).

A first tool is configured to cut a polymer implant, and includes a handle, a cutting portion, and a bending portion. A second tool is configured to cut a polymer implant, and includes a handle, a first cutting portion, and a second cutting portion. The cutting portions contain a cutter that is preferably a blade. In the second tool, the blades are preferably angled with respect to each other between about 45. The tools can be used to reshape an implant that is to be used to replace a portion of a skull.

The invention involves a kind of electrified composite membrane with extracellular matrix electrical topology characteristics and its preparation method, which resolves the technical problems of poor matching of electric characteristics and natural extracellular matrix characteristics in the existing materials and limited restoration effect of materials. The invention provides a kind of electrified composite membrane with extracellular matrix electrical topology characteristics mainly composed of ferroelectric polymer matrix and piezoelectric active fiber fillings. By regulating the draw ratio, content and of piezoelectric active fiber and thickness of composite film, the invention can realized the flexibility of film material and electrical topological features of bionic extracellular matrix, with proper tissue adhesion and good electric adaptability and high clinical operability.

Techniques for fabrication of implant material for the reconstruction of fractured eye orbit may include using an image processing system to analyze a set of two-dimensional images representing a three-dimensional scan of a skull of a patient, automatically detect an orbital fracture in the skull based on the set of two-dimensional images, and identify which/both of the two eye orbits containing any orbital fracture. The techniques may further include, for each of the two-dimensional images in which the orbital fracture is detected, determining a region of interest, and extracting the region of interest. The techniques may further include generating a three-dimensional reconstruction model for the fractured eye orbit, and outputting model data for generating an implant mold for the fractured eye orbit.

The present invention is directed to a biodegradable alloy suitable for use in a medical implant, comprising at least 50% iron by weight, at least 25% manganese by weight, and at least 0.01% sulfur and/or selenium by weight, wherein the biodegradable alloy is nonmagnetic. The present invention also provides a method of producing a biodegradable alloy with a desirable degradation rate.

An adjustable bone implant having a body configured to be secured to a first bone surface; an anchoring member configured to be secured to a second bone surface held at a raised position offset from the first bone surface, and a spacing member connecting the anchoring member to the body in an adjustable manner, to selectively space the anchoring member from the body, where the spacing member is located subcutaneously, where the spacing member is configured to receive an input via a transcutaneoustransmission from an external tool, and where the spacing member is configured to lower the first bone surface from a raised position upon receipt of the input and secure the first bone surface at the lowered position.

A cranial implant for access to a cerebral cortex includes a window member shaped and dimensioned for positioning within a dural defect to provide access through the dura such that access to the cerebral cortex is provided in a location under study. An implant body is provided having a geometry that substantially conforms to a resected portion of a patient's anatomy to which the implant body is to be secured.

Provided is a method for forming an implant with an autonomous manufacturing device. The method includes accessing a first computer-readable reconstruction of a being's anatomy; accessing a second computer-readable reconstruction of an implant; accessing a third computer-readable reconstruction comprising the first computer-readable reconstruction superimposed with the second computer readable reconstruction; generating at least one computer-readable trace from a point cloud; and forming an implant with an autonomous manufacturing device, wherein the autonomous manufacturing device forms the implant into a shape defined by at least one dimension of the computer-readable trace.

Embodiments relate generally to channel implants used for surgical reconstruction and/or repair. Certain embodiments of the channel implants are designed for craniofacial surgery, reconstruction, and/or augmentation. More specifically, some embodiments find particular use in orbital reconstructive surgery, such as repair of the orbital floor or supraorbital ridge (brow ridge). Embodiments also relate to methods for using and for manufacturing the channel implants disclosed.