A method for producing orthosis or prosthesis components for receiving or for fastening to a body part, the method including: applying a base layer to a support corresponding in form to the form of the body part, arranging multiple fastening elements having a base and an interlocking element protruding from the base, on the base layer in defined positions relative to one another, the base of the fastening element resting on the base layer or facing towards the base layer, placing at least one layer of a fiber composite material on the base layer and embedding the base, the interlocking element remaining accessible from the side facing away from the base layer, and curing the at least one fiber composite material layer.

A system and method for producing a customized prosthetic socket based on a digital representation of a residual limb that is used to form a digital model of a prosthetic socket. The digital model is customized to alter its internal structure to produce differing areas of flexibility and support while maintaining the overall geometry of the model and without having to use different materials. The digital model is converted for use with a three-dimensional printing or manufacturing device and then used to print the customized socket.

The present invention provides a method of manufacturing a customized breast prosthesis in such a manner as to perform three-dimensional scanning of user's body and apply the same shape, the same volume, and the same density as the actual breast to have the same weight, a system for manufacturing the same, a computer program and computer-readable record medium for the same, a customized breast prosthesis manufacture by the above method, and a customized correction brassiere for accommodating the customized breast prosthesis.

Various embodiments of the present invention generally relate to prosthetic partial finger designs that can mimic the last two joints of the finger. Some embodiments include a proximal phalange, a distal phalange coupled to the proximal phalange, and a knuckle track (e.g., formed in an arc). The knuckle track can be moveably coupled to the proximal phalange an may include multiple teeth formed on which the proximal phalange slides along. A ratcheting mechanism can contact the multiple teeth to allow sliding in only a first direction while the ratcheting mechanism is engaged. Some embodiments include a release mechanism (e.g., a button) configured to disengage the ratcheting mechanism from the multiple teeth to allow the distal phalange to slide in a second direction. In some embodiments, the device may include a spring-back capability that automatically extends the finger after reaching full finger flexion, enabling one-handed use.

A method for manufacturing a customized sleeve for a prosthesis, comprises the following steps: (a) providing a mold of an end of a limb of an individual who is intended to receive said prosthesis; (b) providing a preform made of an elastomer material, said preform comprising an open proximal end and a closed distal end; (c) positioning said preform on the mold; (d) positioning on said preform at least one element from: a polymer reinforcement, a layer of an elongation-preventing fabric, a distal cup and an air discharge sheath; (e) positioning a vacuum cover around the preform; (f) creating a vacuum and injecting a polymer cross-linkable at room temperature into said vacuum cover so as to form a coating having a uniform thickness over the preform and each element which is positioned on said preform.

A lower limb modular prosthetic system that may be fabricated by a 3D printer capable of printing with composite fiber filament, nylon, or metal. The production process may include a 3D printer that is capable of routing fiber in specifically programmed patterns. The components of the prosthetic system may be designed for direct patient end-use, and may be energy returning in nature.

A method for reducing motion of a skeletal structure in a limb towards a wall of an interface is described. The interface comprises a plurality of compression areas that are longitudinally-shaped and oriented longitudinally along the length of limb. The method comprises selecting, during a process of creating the interface, a compression level for the compression areas that compresses soft tissue against the skeletal structure. The method also comprises donning the interface over the limb to apply a plurality of compressive forces that is sufficient to aid in suspension of the interface on the limb and reduce motion of the skeletal structure toward a wall of the interface.

A prosthesis device can include a socket or a kit for forming a socket having a lanyard suspension system. In one example, the lanyard suspension system includes a tightening device having a housing, and tightening the lanyard gathers a tensioning line portion of the lanyard into an interior of the housing.

A liner is arranged for use in prosthetic and orthopedic devices. The liner defines first and second end portions, and inner and outer surfaces. The liner includes an inner layer having a frictional component and forms at least part of the periphery of the inner liner surface. The inner layer defines a plurality of apertures. A porous element is in communication with the inner liner surface and is connected to the inner layer such that the apertures permit a transfer of air from the inner surface to the porous element. A base layer adjoins the porous element and extends between the first and second end portions of the liner.

A prosthetic foot includes a spring component and a sole component. The spring component comprises two or more stacked beam elements, each beam element including, along the length of the respective beam element, a first portion and a second portion, and the second portion of the beam element includes an extent with a length-varying width. The respective beam elements are fixed to each other and to the sole component proximate the heel portion of the sole component or the toe portion of the sole component at the first portions of the respective beam elements to form a fixed end of a cantilevered composite beam. The second portions of the respective beam elements are laterally movable with respect to each other when the spring component deflects.